Exmark 720000 & Higher manual Check Condition Of Belts, Lubricate Grease Fittings

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Maintenance

Check Condition Of Belts

Service Interval: Every 40 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Check pump and PTO drive belts.

3.Belts are spring tensioned and no adjustment is necessary. See Pump Drive Belt Tension and Replacement sections in Adjustments.

Lubricate Grease Fittings

Note: See chart for service intervals.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Lubricate fittings with one to two pumps of NGLI grade #2 multi-purpose gun grease.

Refer to the following chart for fitting locations and lubrication schedule.

Lubrication Chart

 

Fitting

Initial

Number of

Service

Locations

Pumps

Places

Interval

1.

Hitch

2

4

40 Hours

and Cylinder

 

 

 

Pivots

 

 

 

2.

Fold

2

2

100 Hours

Pivot Pin

 

 

 

3.

Fold

2

2

Yearly

Lock Pin

 

 

 

4.

Rear

*0

1

*Yearly

Caster Pivot

 

 

 

5.

Belt

1

2

Yearly

Idlers

 

 

 

6.

Motion

1

2

Yearly

Control

 

 

 

Pivots

 

 

 

7.

Transfer

1

4

Yearly

Spring Ends

 

 

 

8.

Dual

2

1

40 Hours

Tail Wheel

 

 

 

Pivot (if

 

 

 

applicable)

 

 

 

*See step 3 for special lubrication instructions on the rear caster pivots and the Lubricate Rear Caster Wheel Hub section for special lubrication instructions on the rear casters wheel hub.

3.Lubricate front caster pivots once a year. Remove hex plug and cap. Thread grease zerk in hole and pump with grease until it oozes out around top bearing. Remove grease zerk and thread plug back in. Place cap back on.

Lubricate Rear Caster Wheel Hub(s)

Service Interval: Yearly

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

 

Figure 10

1. Seal guard

2. Spacer nut with wrench

 

flats

2.Remove caster wheel from caster forks.

3.Remove seal guards from the wheel hub.

4.Remove one of the spacer nuts from the axle assembly in the caster wheel. Note that thread locking adhesive has been applied to lock the

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Contents Frontrunnertm California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Using the Rollover Protection System Rops Slope OperationMaintenance and Storage Safety and Instructional Decals 103-7218 107-2102 107-2112 109-2355 109-2356 109-2357 109-7413 Model Numbers SpecificationsSystems Tires & Wheels Hydrostatic Ground Drive SystemCutting Deck Dimensions Product Overview Torque RequirementsOperation ControlsPre-Start Operating InstructionsOpen the Fuel Shut-Off Valve Starting the EngineEngaging the PTO Disengaging the PTODriving the Machine Driving ForwardTransporting a Unit TransportingLoading a Unit Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelCheck Safety Interlock System Engine must initiate shutdownCheck Rollover Protections Systems Roll Bar Pins Service Air CleanerCheck Seat Belt Check for Loose HardwareCheck Auxiliary Hydraulic Oil Level Check Hydraulic Oil LevelCheck Tire Pressures Lubricate Grease Fittings Check Condition Of BeltsLubricate Rear Caster Wheel Hubs Lubricate Brake Handle Pivot Lubricate Brake Rod BushingsLubricate Motion Control Bronze Bushings Lubricate Motion Control ShaftFuel Tank Mounting Hardware Specifications Check Spark PlugsChange Fuel Filter Change Hydraulic System FilterPump Drive Belt Replacement Park Brake AdjustmentDielectric Grease Pump Drive Belt TensionMotion Control Linkage Adjustment Weight Transfer Spring Adjustment Caster Pivot Bearings Pre-Load Adjustment Clean Engine Cooling SystemRemove Engine Shrouds Clean Cooling Fins Battery DisposalWaste Disposal Motor Oil DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Ignition Switch 31HPHydraulic Diagram Year Limited Warranty Exmark Turf Equipment Service Record Page See EXMARK’S Complete Line of Accessories