Exmark 4500-370 manual Lubricate Grease Fittings, Lubricate Caster Wheel Hubs

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Maintenance

5.Remove small magnetic plugs and wipe away any material accumulated on the plugs.

6.Apply a Teflon pipe sealant to all small magnetic plugs and re-install into the gearbox.

7.Re-install the gearbox and drive shaft assembly to the mower deck.

8.Fill gearbox with Mobil SHC (synthetic) 75W-90 gear lube oil until level with oil drain/fill plug. Each of the gearbox sections must be filled separately.

Note: Mower deck should remain level to the ground when filling gearbox with oil. Do Not fill gearbox with deck raised in the service position.

9.Apply a Teflon pipe sealant to the 3 large oil plugs and re-install into the gearbox.

Lubricate Grease Fittings

Note: See chart for service intervals.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Lubricate fittings with NGLI grade #2 multi-purpose gun grease.

Refer to the following chart for fitting locations and lubrication schedule.

Lubrication Chart

Fitting

Initial

Number of

Service

Locations

Pumps

Places

Interval

1. Drive

1

3

40 Hours

Shaft

 

 

 

2. Front

1

2

8 Hours

Caster

 

 

 

Wheel Hub

 

 

 

3. Deck

1

4

100 Hours

Flip-Up

 

 

 

4. Push

1

2

100 Hours

Arm Tubes

 

 

 

5. Front

*0

2

*Yearly

Caster

 

 

 

Pivots

 

 

 

*See step 3 for special lubrication instructions on the front caster pivots and the Lubricate Caster Wheel Hubs section for special lubrication instructions on the front casters wheel hubs.

3.Lubricate caster pivots once a year. Remove hex plug and cap. Thread grease zerk in hole and pump with grease until it oozes out around top bearing. Remove grease zerk and thread plug back in. Place cap back on.

Lubricate Caster Wheel Hubs

Service Interval: Yearly

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

 

Figure 14

1. Seal guard

2. Spacer nut with wrench

 

flats

2.Remove caster wheel from caster forks.

3.Remove seal guards from the wheel hub.

4.Remove one of the spacer nuts from the axle assembly in the caster wheel. Note that thread locking adhesive has been applied to lock the

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Contents CD42CD/CD48CD All Rights Reserved Introduction Contents Safety Alert Symbol SafetySafe Operating Practices Maintenance and Storage Safety and Instructional Decals Specifications DimensionsModel Numbers SystemsSetup Assemble Deck to NavigatorDeck Removal Adjusting the Cutting Height Raising the Mower Deck into Service PositionProduct Overview OperationAdjusting Fill Reduction System FRS Baffles Lowering the Mower Deck to the Operating PositionOperation Maintenance Check Mower BladesCheck Tire Pressures Check for Loose HardwareChange Gearbox Oil Lubricate Grease Fittings Lubricate Caster Wheel HubsThread Locking Adhesives Caster Pivot Bearings Pre-load Adjustment Deck Locking Pin Stop AdjustmentDeck Leveling Clean Debris From Cutting Deck Clean Grass Build-Up Under DeckTroubleshooting Problem Possible Cause Corrective ActionExmark Commercial Turf Equipment Service Record Page See EXMARK’S Complete Line of Accessories and Options