Exmark 000 & higher, 312 manual Check Spark Plugs, Change Fuel Filter

Page 33

Maintenance

2.Remove caster wheel from caster forks.

3.Remove seal guards from the wheel hub.

4.Remove one of the spacer nuts from the axle assembly in the caster wheel. Note that thread locking adhesive has been applied to lock the spacer nuts to the axle. Remove the axle (with the other spacer nut still assembled to it) from the wheel assembly.

5.Pry out seals, and inspect bearings for wear or damage and replace if necessary.

6.Pack the bearings with a NGLI grade #1 multi-purpose grease.

7.Insert one bearing, one new seal into the wheel.

Note: Seals (Exmark P/N 103-0063) must be replaced.

8.If the axle assembly has had both spacer nuts removed (or broken loose), apply a thread locking adhesive to one spacer nut and thread onto the axle with the wrench flats facing outward. Do Not thread spacer nut all of the way onto the end of the axle. Leave approximately 1/8 inch (3 mm) from the outer surface of the spacer nut to the end of the axle inside the nut.

9.Insert the assembled nut and axle into the wheel on the side of the wheel with the new seal and bearing.

10.With the open end of the wheel facing up, fill the area inside the wheel around the axle full of NGLI grade #1 multi-purpose grease.

11.Insert the second bearing and new seal into the wheel.

12.Apply a thread locking adhesive to the 2nd spacer nut and thread onto the axle with the wrench flats facing outward.

13.Torque the nut to 75-80 in-lb (8-9 N-m), loosen, then re-torque to 20-25 in-lb (2-3 N-m). Make sure axle does not extend beyond either nut.

14.Reinstall the seal guards over the wheel hub and insert wheel into caster fork. Reinstall caster bolt and tighten nut fully.

Important: To prevent seal and bearing damage, check the bearing adjustment often. Spin the caster tire. The tire should not spin freely (more than 1 or 2 revolutions) or have any side play. If the wheel spins freely, adjust torque on spacer nut until there is a slight amount of drag. Reapply thread locking adhesive.

Check Spark Plugs

Service Interval: Every 200 hours

Remove spark plugs, check condition and reset gaps, or replace with new plugs. See Engine Owner's Manual.

Change Fuel Filter

Service Interval: As required

A fuel filter is installed between the fuel tank and the engine. Replace when necessary.

Replacement Filters

Kawasaki

Kawasaki

 

P/N 49019-7005

Kohler

Kohler

 

P/N 24 050 13

Note: It is important to reinstall the fuel line hoses and secure with plastic ties the same as they were originally installed at the factory to keep the fuel line away from components that could cause fuel line damage.

Change Hydraulic System Filter and Fluid

Service Interval: After the first 100 hours

Every 500 hours thereafter (Every 250 hours if using Mobil 1 15W50)

1.Stop engine, wait for all moving parts to stop, and allow engine to cool. Remove key and engage parking brake.

2.Locate the two filters under the transmissions. Remove filter guards.

3.Carefully clean area around filters. It is important that no dirt or contamination enter hydraulic system.

4.Unscrew filters to remove and allow oil to drain from drive system.

Important: Before reinstalling new filters, apply a thin coat of Exmark Premium Hydro Oil on the surface of the filters rubber seal.

Turn the filters clockwise until rubber seal contacts the filter adapter then tighten the filter an additional 3/4 to 1 full turn.

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Contents Pioneer S-SERIES California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Slope Operation OperationMaintenance and Storage Using the Rollover Protection System RopsSafety Safety Safety and Instructional Decals 107-2102 109-3148 109-6014 116-1119 116-1496 116-3303 116-6363 116-4430 Specifications Model NumbersSystems Hydrostatic Ground Drive System SeatTires & Wheels Cutting DeckOverall Width DimensionsOverall Length Overall HeightProduct Overview Curb WeightTorque Requirements Wheel Base Center of Caster Tire to Center of Drive TireControls OperationHour Meter Drive Wheel Release ValvesFuel Shut-Off Valve Pre-Start PTO Engagement SwitchDeck Lift Pedal Transport LockOperating Instructions Raise the Rollover Protection System RopsOpen the Fuel Shut-Off Valve Engaging the PTO Starting the EngineDisengaging the PTO Stopping the EngineDriving Forward Adjusting the Anti-Scalp Rollers Adjusting the Cutting HeightTransporting Transporting a UnitLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Battery Charge Recommended Jump Starting ProcedureCheck Engine Oil Level Check Mower Blades Do Not jump start a weak battery if these conditions existService Dealer Check Safety Interlock SystemCheck Rollover Protections Systems Roll Bar Knobs Service Air CleanerCheck Seat Belt Check for Loose HardwareLubricate Grease Fittings Check Hydraulic Oil LevelCheck Tire Pressures Lubricate Caster Wheel HubsCheck Spark Plugs Change Fuel FilterChange Hydraulic System Filter and Fluid Check Spark Arrester if equipped Copper-Based Anti-seize Thread Locking AdhesivesDielectric Grease Deck LevelingInch Deck Adjusting the Blade SlopeAdjusting the Parking Brake Pump Drive Belt TensionDeck Belt Tension Full Forward Tracking Adjustment Motion Control Handle AdjustmentMotion Control Linkage Adjustment Removing the Shim Adjusting the Seat Ride SuspensionBrake mounting bolt Shim Remove Engine Shrouds and Clean Cooling Fins Clean Engine and Exhaust System AreaClean Hydro Fan Cooling Fins Clean Debris From MachineBattery Disposal Problem Possible Cause Corrective Action TroubleshootingSee Drive Wheel Release Valves section Electrical Diagram SchematicsElectrical Logic Schematic Pioneer S-Series Turf Equipment Date Description of Work Done Service Done By Service RecordPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options
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0, 312, 000 & higher specifications

Exmark has long been synonymous with excellence in the world of lawn care and landscaping, and their 000 & higher, 0,312 series is no exception. Engineered for both professional landscapers and passionate homeowners, this series brings together innovative technology with robust design to deliver unparalleled performance and durability.

One standout feature of this series is its powerful engine options, which ensure efficient cutting and grass handling capabilities. The engines are designed to provide consistent power and reliability, even in tough conditions. This reliability is complemented by high-quality cutting decks that deliver precision cuts and exceptional mulching abilities, ensuring that your lawn stays healthy and vibrant.

The cutting height adjustment system allows users to easily modify the height to suit various types of grass and landscaping needs. This adaptability ensures that your grass is always maintained at the optimal length for health and aesthetics. The ergonomic design of the handles incorporates comfort grips, reducing fatigue during prolonged use while providing excellent control over the machine.

Another significant aspect of the 000 & higher, 0,312 series is its advanced technology integration. Many models in this series come equipped with efficient fuel systems that enhance performance while minimizing fuel consumption. Furthermore, the inclusion of intelligent controls and monitoring systems enables users to make informed adjustments, ensuring that the equipment operates at peak performance.

The robust construction of the chassis and frame means that these machines can withstand the rigors of everyday use in various landscapes. The high-quality materials used in the manufacturing process enhance the longevity of the equipment, making it a worthy investment for those serious about maintaining their lawns.

In addition, Exmark places a strong emphasis on safety features. The series includes protective shields and easy-to-access controls that prioritize user safety without compromising on functionality. Maintenance is made simple through user-friendly designs, allowing for quick access to essential components.

In conclusion, the Exmark 000 & higher, 0,312 series presents a perfect blend of power, innovation, and user-focused features. With its reliable performance, flexible adjustment options, and sturdy design, this series continues to set the standard for excellence in lawn care equipment. Whether you’re a professional or a homeowner, the Exmark 000 & higher, 0,312 series stands ready to meet all your landscaping needs.