Exmark 312, 0 manual Troubleshooting, Problem Possible Cause Corrective Action

Page 50

Troubleshooting

Troubleshooting

Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.

When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank.

The following table lists some of the common causes of trouble. Do not attempt to service or replace major items or any items that call for special timing of adjustment procedures (such as valves, governor, etc.). Have this work done by your Engine Service Dealer.

Note: When disconnecting electrical connectors DO NOT pull on the wires to separate the connectors.

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Starter does not crank

1.

PTO is engaged.

1.

Disengage the PTO.

 

2.

Parking brake is not engaged.

2.

Set the parking brake.

 

3.

Drive levers are not in neutral lock

3.

Ensure the drive levers are in the neutral

 

 

position.

 

lock position.

 

4.

Battery does not have a full charge.

4.

Charge the battery. See Check

 

 

 

 

Battery Charge and Recommended

 

 

 

 

Jump Starting Procedure sections in

 

 

 

 

Maintenance.

 

5.

Electrical connections are corroded, loose

5.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

6.

Fuse is blown.

6.

Replace the blown fuse.

 

7.

Relay or switch is defective.

7.

Contact an Authorized Service Dealer.

 

8.

Faulty module.

8.

Replace module.

 

 

 

 

 

Engine will not start, starts hard, or fails to

1.

Fuel tank is empty.

1.

Fill the fuel tank.

keep running

2.

Fuel shutoff valve is closed.

2.

Open the fuel shutoff valve.

 

 

3.

Oil level in the crankcase is low.

3.

Add oil to the crankcase.

 

4.

The throttle and choke are not in the

4.

Be sure the throttle control is midway

 

 

correct position.

 

between the “SLOW” and “FAST”

 

 

 

 

positions, and the choke is in the “ON”

 

 

 

 

position for a cold engine or the “OFF”

 

 

 

 

position for a warm engine.

 

5.

Dirt in fuel filter.

5.

Replace the fuel filter.

 

6.

Dirt, water, or stale fuel is in the fuel

6.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

7.

Air cleaner is dirty.

7.

Clean or replace the air cleaner element.

 

8.

Seat switch is not functioning properly.

8.

Check the seat switch indicator. Replace

 

 

 

 

seat if needed.

 

9.

Electrical connections are corroded, loose

9.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

10.

Relay or switch is defective.

10.

Contact an Authorized Service Dealer.

 

11.

Faulty spark plug.

11.

Clean, adjust or replace spark plug.

 

12.

Spark plug wire is not connected.

12.

Check the spark plug wire connection.

 

13.

Faulty module.

13.

Replace module.

 

14.

MIL illuminates and blinks

14.

Contact an Authorized Service Dealer

 

 

 

 

 

50

Image 50 Contents
Lazer Z X-SERIES California Introduction Contents Safe Operating Practices SafetySafety Alert Symbol TrainingSafety Operation Using the Rollover Protection System Rops Slope OperationMaintenance and Storage For Kohler EFI Electronic Fuel Injection Units Safety and Instructional Decals 109-7232 109-9361 116-1654 116-2643 116-2844 109-7069 Systems SpecificationsModel Numbers Seat Hydrostatic Ground Drive SystemCutting Deck DimensionsTires & Wheels Overall WidthOverall Height Curb WeightAccessory Weight Table Worksheet Tread Width Center to Center of Tires, WidthwiseProduct Overview Torque RequirementsOperation ControlsFuel Shut-Off Valve Ignition SwitchHour Meter Fuel GaugeDrive Wheel Release Valves PTO Engagement SwitchLow Voltage Indicator Deck Lift PedalPre-Start Electronic Control Unit Malfunction IndicatorOperating Instructions Raise the Rollover Protection System RopsEngaging the PTO Open the Fuel Shut-Off ValveStarting the Engine Disengaging the PTODriving the Machine Driving ForwardAdjusting the Cutting Height Driving in ReverseTransporting a Unit Adjusting the Anti-Scalp RollersTransporting Loading a Unit Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelRecommended Jump Starting Procedure Check Mower Blades Check Safety Interlock System Check Rollover Protections Systems Roll Bar KnobsCheck Seat Belt Check Air Filter Assembly if equippedService Air Cleaner Check for Loose HardwareCheck Condition Of Belts Check Hydraulic Oil LevelCheck Tire Pressures Lubricate Grease Fittings Lubricate Caster Wheel HubsChange Fuel Filter Lubricate Deck Lift PivotCheck Spark Plugs Change Hydraulic System Filter and FluidThread Locking Adhesives Wheel Hub Slotted Nut Torque SpecificationCheck Spark Arrester if equipped Mobil HTS Grease Or Food-Grade Anti-seizeDeck Leveling Copper-Based Anti-seizeDielectric Grease 4 inches 8.3 cm Deck Belt Tension Adjusting the Parking BrakePump Drive Belt Tension Electric Clutch Adjustment Left Hand Brake ShownAdjustment Motion Control LinkageMotion Control Damper Adjustment Motion Control Neutral Lock Pivot Adjustment Motion Control Handle AdjustmentCaster Pivot Bearings Pre-Load Adjustment Clean Hydro Fan Cooling Guards Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Clean Debris From MachineMotor Oil Disposal Battery DisposalWaste Disposal Troubleshooting Problem Possible Cause Corrective ActionSee Drive Wheel Release Valves section Troubleshooting Schematics Diagram All units except Kohler EFIElectrical Diagram Kohler EFI REDElectrical Logic Schematic All units except Kohler EFI Schematics Electrical Logic Schematic Kohler EFIHydraulic Diagram General Warranty Conditions and Products Covered Page Page Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use Exmark Accessories and Options
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