IDEAL INDUSTRIES HE12 manuals

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IDEAL INDUSTRIES HE12 Manual

52 pages4.11 Mb

installation and servicing
- classic
  - HE9, HE12, HE15, HE18
    - classic HE - Installation & Servicing 3
    - 3DOCUMENT AMENDMENTS
      - CAUTION.
      - 4*
      - CONTENTS
        BENCHMARK COMMISSIONING CHECKLIST
        NOTE TO THE INSTALLER:
        B
    - 5classic HE
      - Natural Gas only
      - COMPLETE THE BENCHMARK COMMISSIONING CHECKLIST AND LEAVE THESE INSTRUCTIONS WITH APPLIANCE
      - 6INTRODUCTION
      - SAFE HANDLING
      - OPTIONAL EXTRA KITS
        FLUING:
        OTHER OPTIONAL KITS:
        CURRENT GAS SAFETY (INSTALLATION AND USE) REGULATIONS OR RULES IN FORCE.
        SAFE HANDLING OF SUBSTANCES
      - LOCATION OF BOILER
      - 7classic
      - 1
      - 2
      - BOILER WATER CONNECTIONS
      - BOILER CLEARANCES
        Front View Side View
        z z
        z
      - 8GAS SUPPLY
      - FLUE INSTALLATION
      - 9classic
      - TERMINAL
      - AIR SUPPLY
      - WATER CIRCULATION SYSTEM
        IMPORTANT
      - WATER TREATMENT
        BOILER CONTROL INTERLOCKS
      - 104
      - OPEN VENT SYSTEM REQUIREMENTS - FULLY PUMPED
      - 3
      - LOW HEAD INSTALLATIONS
      - ELECTRICAL SUPPLY
      - CONDENSA TE DRAIN
      - 11classic
      - 5
        Hose unions
      - SEALED SYSTEM REQUIREMENTS
      - 126
      - SEALED SYSTEM REQUIREMENTS - continued
      - 13classic HE - Installation & Servicing 13
      - 7
      - BOILER ASSEMBLY - Exploded view
      - 148
      - UNPACKING
      - 15classic HE - Installation & Servicing 15
      - 9
        Y
      - 10
      - PACKAGING AND CASING REMOVAL
      - DETERMINING THE FLUE LENGTH
        X
        It is MOST IMPORTANT that the boiler is installed in a vertical position.
      - 1611
      - FLUE ASSEMBLY - Exploded View
      - 13
      - 12
      - WALL MOUNTING TEMPLATE
      - PREPARING THE WALL
      - 17classic HE - Installation & Servicing 17
      - 14
      - 15
      - CUTTING THE FLUE - wall thicknesses of 75 to 705mm
      - FITTING THE FLUE CONNECTING RING AND THE BOILER SEALING RING TO THE FLUE
      - A
        16
        17
        MOUNTING THE BOILER
        CONNECTING THE FLUE TO THE BOILER
        19
        FITTING THE FLUE ASSEMBLY AND OPTIONAL FLUE FINISHING KIT (if required)
      - 18B
        WALL MOUNTING PLATE
        Jacking screw
        1 3 2
        19classic HE - Installation & Servicing 19
        20
        22
        21
        FLUE ASSEMBLY - Exploded view
        For wall thickness 270mm to 775mm
        WALL MOUNTING TEMPLATE
        PREPARING THE WALL
        21classic HE - Installation & Servicing 21
        26
        A
        27
        Jacking screw
        MOUNTING THE BOILER
        CONNECTING THE FLUE TO THE BOILER
        23
        Gasket 4
        2230
        28
        Clamp screws - 2 off
        Support fixing screws - 2 off
        Washers - 2 off
        Wall plugs - 2 off
        Flue duct support
        FLUE EXTENSION DUCTS - continued
        29
        FITTING THE KIT
        FLUE EXTENSION DUCTS -
        Extension duct & clamp 1.0m (39") long
        1 2
        23classic HE - Installation & Servicing 23
        31
        F
        D
        H
        A
        32
        FITTING THE OPTIONAL ROOF FLUE KIT (Flat or Pitched)
        ROOF FLUE KIT CONTENTS / OPTIONS
        G
        C B
        E
        2433
        FLUE TERMINAL POSITION
        34
        FLUE ARRANGEMENT
        25classic HE - Installation & Servicing 25
        35
        D
        A
        ASSEMBLING THE ROOF FLUE KIT
        B
        A
        2637
        36
        39
        38
        WATER CONNECTIONS
        GAS CONNECTION
        CONDENSATE DRAIN
        CONDENSATE PIPE TERMINATION CONFIGURATIONS
        27classic HE - Installation & Servicing 27
        40
        CONDENSATE PIPE TERMINATION CONFIGURATIONS . . . continued
        Limit thermostat
        O/heat thermostat Thermostat sensor L
        v
        y
        NO
        y/g
        b
        Pilot gas
        Main gas
        FAN
        P.C.B. 25
        Potentiometer
        On/Off switch
        28L
        41
        EXTERNAL CONTROLS
        42
        N
        Air pressure switch
        Flue protection thermostat
        Combined spark & sensing electrode
        LNTC NC
        N C NO
        GV 1 GV 2
        E
        Fan
        b
        Connect to gy bk
        or pk w
        bk bk
        NC com bk bk
        r r
        ELECTRICAL CONNECTIONS
        29classic HE - Installation & Servicing 29
        43
        44
        Flue protection thermostat Thermostat sensor
        Limit thermostat
        PICTORIAL WIRING
        MID POSITION V AL VE
        3045
        TWO SPRING CLOSED VALVE
        46
        FROST PROTECTION
        31classic HE - Installation & Servicing 31
        47
        48
        COMMISSIONING AND TESTING
        A. ELECTRICAL INSTALLATION
        B. GAS INSTALLATION
        TO LIGHT THE BOILER
        INITIAL LIGHTING
        LEGEND
        3249
        INITIAL LIGHTING - continued
        50
        HANDING OVER
        51
        GENERAL CHECKS
        WARNING.
        The boiler MUST NOT be operated with the casing removed.
        33classic HE - Installation & Servicing 33
        52
        BOILER FRONT PANEL REMOVAL
        53
        54
        BURNER AND AIR BOX REMOVAL
        SERVICING SCHEDULE
        3455
        /
        57
        56
        CLEANING THE FAN ASSEMBLY
        THE FLUEWAYS
        CLEANING THE BURNER AND PILOT ASSEMBLY
        CLEANING THE RECUPERATOR
        35classic HE - Installation & Servicing 35
        58
        59
        SIGHTGLASS REPLACEMENT
        62
        60
        MAIN BURNER
        REPLACEMENT OF PARTS 61
        GAS PRESSURE ADJUSTMENT
        PILOT
        REASSEMBLY
        CLEANING THE SIPHON
        3664
        63
        THERMOSTAT CONTROL, THERMISTOR SENSOR LEAD & ON/OFF SWITCH REPLACEMENT
        OVERHEAT THERMOSTAT REPLACEMENT
        37classic HE - Installation & Servicing 37
        65
        66
        67
        PILOT BURNER REPLACEMENT
        LIMIT THERMOSTAT REPLACEMENT
        FLUE PROTECTION THERMOSTAT REPLACEMENT
        3870
        68
        69
        GAS CONTROL VALVE REPLACEMENT
        IGNITION ELECTRODE AND LEAD REPLACEMENT
        MAIN BURNER AND MAIN BURNER INJECTOR REPLACEMENT
        39classic HE - Installation & Servicing 39
        71
        72
        74
        73
        FAN REPLACEMENT
        PRINTED CIRCUIT BOARD (PCB) REPLACEMENT
        COMBUSTION CHAMBER INSULATION REPLACEMENT
        AIR PRESSURE SWITCH (APS) REPLACEMENT
        4076
        75
        CASING FRONT SEAL REPLACEMENT
        HEAT EXCHANGER REPLACEMENT
        Seal
        Reverse of casing panel
        41classic HE - Installation & Servicing 41
        77
        SIPHON REPLACEMENT
        FAULT FINDING
        42FAULT FINDING FAULT FINDING FAULT FINDING
        43classic HE - Installation & Servicing 43
        SHORT LIST OF PARTS
        45INSTALLER NOTIFICATION GUIDELINES
        CONTROLS
        BOILER SERIAL No. NOTIFICATION No.
        FOR ALL BOILERS CONFIRM THE FOLLOWING
        FOR THE CENTRAL HEATING MODE, MEASURE & RECORD
        FOR COMBINATION BOILERS ONLY
        FOR THE DOMESTIC HOT WATER MODE, MEASURE & RECORD
        FOR CONDENSING BOILERS ONLY CONFIRM THE FOLLOWING
        FOR ALL INSTALLATIONS CONFIRM THE FOLLOWING
        COMMISSIONING ENG'S NAME
        BENCHMARK No.
        46GAS BOILER COMMISSIONING CHECKLIST
        47SERVICE INTERVAL RECORD
        SERVICE 10
        SERVICE 9
        SERVICE 8
        SERVICE 7
        SERVICE 6
        SERVICE 5
        SERVICE 4
        SERVICE 3
        SERVICE 2
        SERVICE 1
        Technical Training
        48I
        deal Installer/Technical Helpline: 01482 498 663 www.idealboilers.com
49users guide
- classic
  - HE9, HE12, HE15, HE18
    - classic HE 2
      - Destination Countries: GB, IE
    - INTRODUCTION
    - SAFETY
      - Current Gas Safety (Installation & Use) Regulations or rules in force.
    - ELECTRICITY SUPPLY
    - IMPORTANT NOTES
    - MINIMUM CLEARANCES
    - TO LIGHT THE BOILER.
    - 50classic HE
      - (Natural Gas Only)
      - 51classic HE
      - 1
        F
      - BOILER CONTROLS
      - CONTROL OF WATER TEMPERATURE
      - TO SHUT DOWN THE BOILER
      - TO RELIGHT THE BOILER
      - FROST PROTECTION
      - BOILER OVERHEAT THERMOSTAT
      - CONDENSATE DRAIN
      - ESCAPE OF GAS
        Do NOT search for gas leaks with a naked flame.
      - CLEANING
      - MAINTENANCE
      - Ideal Consumer Helpline Tel: 01482 498660 www.idealboilers.com
    - 52POINTS FOR THE BOILER USER

60 pages3.99 Mb

3DOCUMENT AMENDMENTS
- 4CAUTION.
- CONTENTS
5icos
- NOTE TO THE INSTALLER:
  - B
  - Natural Gas only
- BENCHMARK COMMISSIONING CHECKLIST DETAILS
- COMPLETE THE BENCHMARK COMMISSIONING CHECKLIST AND LEAVE THESE INSTRUCTIONS WITH APPLIANCE
- 1
- 6A
  - BOILER WATER CONNECTIONS
  - 2
  - BOILER CLEARANCES
  - *
  - 7INTRODUCTION
  - OPERATION
  - SAFE HANDLING
  - OPTIONAL EXTRA KITS
  - SAFETY
  - 8SAFE HANDLING OF SUBSTANCES
  - LOCATION OF BOILER
  - GAS SUPPLY
  - FLUE INSTALLATION
  - 9BOILER CONTROL INTERLOCKS
  - ELECTRICAL SUPPLY
    - 8.8 11.7 14.7 17.6 20.5 23.4
    - Boiler Output (kW)
    - 0.5
  - CONDENSATE DRAIN -
  - TERMINAL
  - AIR SUPPLY
  - WATER CIRCULATION SYSTEM
    - IMPORTANT.
      - 1.0
    - IMPORTANT
  - 1010 icos - Installation & Servicing
  - 3
  - 4
  - OPEN VENT SYSTEM REQUIREMENTS
  - SCHEMATIC PIPEWORK AND SYSTEM BALANCING
  - 115
  - LOW HEAD AND LARGE SYSTEMS WITH EXTENSIVE PIPE RUNS - OPEN VENT
  - SEALED SYSTEM REQUIREMENTS
  - 6
  - 1212 icos - Installation & Servicing
  - 7
  - SEALED SYSTEM REQUIREMENTS - continued
  - 138
  - SEALED SYSTEM REQUIREMENTS - continued
  - 9
  - WATER TREATMENT
  - 1414 icos - Installation & Servicing
  - 10
  - BOILER ASSEMBLY - Exploded view
  - 1511
    - G
    - D
  - 12
    - C A
    - B E F
    - D
  - UNPACKING
  - PACKAGING REMOVAL
    - C
    - AB
      - A BC D
  - 1616 icos - Installation & Servicing
  - 13
    - Side flue length L
  - 14
    - Wall Thickness X
    - 160 mm 160 + S = 193mm
  - FRONT AND BOTTOM PANEL REMOVAL
  - DETERMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED
    - REAR FLUE
    - SIDE FLUE
      - 195mm 195mm
      - Wall Thickness X
  - 1716
  - 15
  - WALL MOUNTING TEMPLATE
  - FLUE ASSEMBLY - Exploded View
  - 1818 icos - Installation & Servicing
  - 17
    - L + 115
      - X + 75
  - SETTING THE FLUE - SIDE
  - 19
  - PREPARING THE WALL
  - SETTING THE FLUE - REAR
  - 1921
  - 20
    - General arrangement
  - FLUE EXTENSION DUCTS - continued
    - Boiler
    - Standard flue Terminal grille
    - Flue length Extension flue
  - FLUE EXTENSION DUCTS - For total flue lengths greater than 595mm
    - Pack D Flue extension duct kit contents.
  - FITTING THE KIT
  - 2020 icos - Installation & Servicing
  - 23
  - 24
  - CONDENSATE DRAIN
    - Front View Side View
  - CONDENSATE PIPE TERMINATION CONFIGURATIONS
  - 2125
  - CONDENSATE PIPE TERMINATION CONFIGURATIONS . . . continued
  - 2222 icos - Installation & Servicing
  - 26
  - 27
  - CONNECTING THE FLUE TO THE BOILER
  - MOUNTING THE BOILER
  - 2329
  - 28
  - ROOF FLUE KIT CONTENTS / OPTIONS
  - FITTING THE OPTIONAL ROOF FLUE KIT (Flat or Pitched)
  - 2424 icos - Installation & Servicing
  - 30
    - Flat roof - with structure
      - 690mm Fixed
      - 300mm min
  - FLUE TERMINAL POSITION
  - 26 icos - Installation & Servicing
  - 32
  - 26'X'
    - ASSEMBLING THE ROOF FLUE KIT
      - Flue Terminal
      - Pitched roof tile weather collar
      - Flat roof tile weather collar
      - 1
    - 2733
    - GAS CONNECTION
    - 35
    - 34
    - BOILER WATER CONNECTIONS
      - TOP CONNECTION
    - ELECTRICAL CONNECTIONS
      - WARNING.
    - 28 icos - Installation & Servicing
    - 36
      - Ecl 1542
        Incoming mains wiring detail
    - INTERNAL WIRING
  - 28L3
  - L2
  - N
  - L1
    - Mains Connector (supplied in hardware pack)
    - Socket (fixed to boiler)
      - User control and display
    - 2938
    - 37
    - FUNCTIONAL FLOW WIRING DIAGRAM
      - User PCB
      - L
      - N
        Control PCB
      - E
    - PICTORIAL WIRING DIAGRAM
    - 3030 icos - Installation & Servicing
    - 39
    - COMMISSIONING AND TESTING
    - 40
      - WARNING
      - .
    - EXTERNAL ELECTRICAL CONTROLS
    - 3141
    - INITIAL LIGHTING
      - L' 'F'
      - THE DISPLAY
    - 32 icos - Installation & Servicing
    - 42
    - HANDING OVER
    - 43
    - GENERAL CHECKS
  - 32
    - 3344
    - SERVICING SCHEDULE
    - 45
    - BOILER FRONT PANEL REMOVAL 46
    - BOILER SEALING PANEL/ BOTTOM PANEL REMOVAL
    - Do NOT OPERATE the boiler if the sealing panel is not fitted.
    - 3434 icos - Installation & Servicing
    - 47
    - 48
    - FAN AND VENTURI ASSEMBLY REMOVAL AND CLEANING
    - BURNER REMOVAL AND CLEANING
      - Ionisation Probes
    - 3550
    - 49
    - 51
    - CLEANING THE HEAT EXCHANGER
    - CLEANING THE CONDENSATE 'S' TRAP
    - REASSEMBLY
      - Gasket
    - 3755
    - 54
      - Orifice plate
    - BURNER REPLACEMENT
    - FAN REPLACEMENT
    - 3838 icos - Installation & Servicing
    - 56
    - 57
    - FLAME DETECTION ELECTRODE REPLACEMENT
    - IGNITION ELECTRODE REPLACEMENT
    - 3959
    - 58
    - BURNER INJECTOR REPLACEMENT
    - 60
    - GAS CONTROL VALVE REPLACEMENT
    - SPARK GENERATOR REPLACEMENT
    - 4040 icos - Installation & Servicing
    - 61
    - 62
    - MAINS SWITCH REPLACEMENT
    - CONTROL BOX REPLACEMENT
    - 4242 icos - Installation & Servicing
    - 65
    - COMBUSTION CHAMBER INSULATION REPLACEMENT
    - 4366
    - HEAT EXCHANGER REPLACEMENT
    - 4444 icos - Installation & Servicing
    - 67
      - Seals
    - 68
    - BOILER SEALING PANEL SEAL REPLACEMENT
    - CONDENSATE 'S' TRAP REPLACEMENT
    - 4646 icos - Installation & Servicing
    - 70
    - 71
    - L.....F....... (FLAME ERROR)
    - L.....E...... or H.....E...... (BOARD ERROR)
    - 4772
    - L.......A........ (OVERHEAT ERROR)
    - 74
    - 73
    - L....8..... (FAN ERROR)
    - H.....1..... (FLOW THERMISTOR ERROR)
    - 4848 icos - Installation & Servicing
    - 75
    - 77
    - 76
    - H......F........ (FLAME DETECTION - SHORT CIRCUIT ERROR)
    - H.....4...... (FLUE THERMISTOR ERROR)
    - H......n........ (PHASE REVERSAL ERROR)
    - H9/L9 (HEAT EXCHANGER OVERHEAT)
    - 49SHORT LIST OF PARTS
    - 53INSTALLER NOTIFICATION GUIDELINES
      - Technical Training
- 56I
- deal Installer/Technical Helpline: 01482 498 663 www.idealboilers.com
  - 2icos - Users
    - Destination Countries: GB, IE
  - Introduction
  - Safety
    - Current Gas Safety (Installation & Use) Regulations or rules in force.
  - Electricity Supply
  - Important Notes
  - 58icos HE12, HE15, HE18, HE24
    - (Natural Gas Only)
    - Minimum Clearances
    - To light the boiler
    - Operation
    - 593
    - icos -
    - Control of water temperature
    - 1 BOILER CONTROLS
      - CAUTION.
    - To shut down the boiler
    - To relight the boiler
    - Frost Protection
    - Boiler Overheat Thermostat
    - Flame failure
    - Condensate Drain
    - Escape of gas
    - Cleaning
    - Maintenance
    - Ideal Consumer Helpline Tel: 01482 498660 www.idealboilers.com
  - 60POINTS FOR THE BOILER USER
    - L : F L : F
    - H:A H:A
    - L:A L:A
    - 0
    - L:A L:A L:A
    - H:A H:A H:A
    - L : F L : F L : F

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