2nd Ave 7800 Series installation instructions This fault indicates Remove power to the device

Models: 7800 Series

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7800 SERIES RELAY MODULES

 

 

 

 

 

Table 3. Hold and Fault Message Summary (continued).

 

 

 

 

Fault Code

System Failure

 

Recommended Troubleshooting

 

 

 

 

Fault 45

Low Fire Interlock switch failure

1.

Check wiring; correct any errors.

*Low Fire Sw. Off*

to close or stay closed.

2.

Reset and sequence the relay module.

 

 

3.

Use either the manual motor position to drive the motor to

 

 

 

the Low Fire position, or use the Run/Test Switch option, if

 

 

 

available. Sequence to Run, drive to Low Fire and place in

 

 

 

the Test position. Adjust the Low Fire Switch while in this

 

 

 

state to make sure it is closing properly.

 

 

4.

While in Run, drive to Low Fire state, measure the voltage

 

 

 

between terminal 18 and G (ground). Line voltage should

 

 

 

be present. If not, the switch adjustment is incorrect

 

 

 

and/or the switch is defective and needs replacement.

 

 

5.

If steps 1 through 4 are correct and the fault still persists,

 

 

 

replace the relay module.

 

 

 

 

Fault 46

This fault indicates:

1.

Remove power to the device.

*Flame Amp Type*

a. The Flame Failure Response

2.

Reseat the flame amplifier and reset and sequence the relay

 

Time (FFRT) or TYPE input

 

module.

 

from the amplifier changed

3.

For EC/RM7890 only; make sure that Jumper JR2 is

 

while the device was

 

completely clipped if a three-second FFRT amplifier is

 

powered; or

 

being used. If Jumper JR2 is intact (relight option is

 

b. A standard amplifier was

 

selected), use 0.8 second FFRT amplifier.

 

used in a pilot valve

4.

For RM7838B only; make sure that a Shutter Check Flame

 

application; or

 

Amplifier is being used with the Pilot Valve Hold option

 

c. A three-second FFRT

 

selected.

 

Amplifier was used with the

 

 

 

 

relight option on the

 

 

 

 

RM7890 Relay Module.

 

 

 

 

 

 

 

Fault 47

The configuration jumpers differ

1.

Inspect the jumper connections. Make sure that clipped

*Jumpers Changed*

from the sample taken at startup.

 

jumpers are completely removed.

 

 

2.

Reset and sequence the relay module.

 

 

3.

If fault persists, replace the relay module.

 

 

 

 

 

Fault 48

V2S valve terminal, used as a

 

WARNING

*Delayed MV On*

delayed main valve, was on when

 

 

it should be off.

 

Explosion Hazard.

 

 

 

Can cause explosion, serious injury or death.

 

 

 

1. Remove system power, turn off fuel supply.

 

 

 

2. Check wiring; correct any errors.

 

 

 

3. Inspect the V2S Fuel Valve and its connections.

 

 

 

Make sure the switch is working correctly and is not

 

 

 

jumpered or welded.

 

 

 

4. Reset and sequence the relay module.

 

 

 

5. If fault persists, replace the relay module.

 

 

 

 

 

Fault 49

The manual open switch was on

 

WARNING

*Man-Open Sw. On.*

when it should be off.

 

 

 

 

Explosion Hazard.

 

 

 

Can cause explosion, serious injury or death.

 

 

 

1. Remove system power, turn off fuel supply.

 

 

 

2. Check wiring; correct any errors.

 

 

 

3. Inspect the Manual-Open Switch and its

 

 

 

connections. Make sure the switch is working

 

 

 

correctly and is not jumpered or welded.

 

 

 

4. Reset and sequence the relay module.

 

 

 

5. If fault persists, replace the relay module.

 

 

 

 

Fault 50

The sequence logic detected a

1.

Inspect the jumpers and refer to the installation instructions

*Jumpers Wrong*

combination of jumpers that is

 

for compatible jumper configurations.

 

illegal for the sequence eg, if it is

2.

Make sure that clipped jumpers are completely removed.

 

correct to clip Jumper JR1 or

3.

Reset and sequence the relay module.

 

Jumper JR2, but not both, this

4.

If fault persists, replace the relay module.

 

fault would be used when both

 

 

 

 

are clipped (RM7888 only).

 

 

 

 

 

 

 

 

 

 

(continued)

15

65-0229—1

Page 15
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2nd Ave 7800 Series installation instructions This fault indicates Remove power to the device