7800 SERIES RELAY MODULES

 

 

 

 

Table 3. Hold and Fault Message Summary (continued).

 

 

 

 

Fault Code

System Failure

 

Recommended Troubleshooting

 

 

 

 

Fault 68

Preignition Interlock fault.

1.

Check wiring; correct any errors.

*Preignition ILK*

 

2.

Inspect the Preignition Interlock switches and make sure

 

 

 

they work properly.

 

 

3.

Check fuel valve operation. Valve must close within five

 

 

 

seconds.

 

 

4.

Reset and sequence the relay module.

 

 

5.

During STANDBY or PREPURGE, measure the voltage

 

 

 

between terminal 17 and G (ground). Supply voltage should

 

 

 

be present. If not, the Preignition Interlock switches are

 

 

 

defective and need replacing.

 

 

6.

If the fault persists, replace the relay module.

 

 

 

 

Fault 69 - 70

Unused faults.

 

*Call Service*

 

 

 

 

 

 

 

Fault 71

Low Fire Switch closed, High

1.

Check firing rate position switches (usually in Modutrol®

*Dynamic LFS*

Fire Switch must be open

 

Motor) for proper operation.

 

(EC/RM7850 only).

2.

Check wiring, correct any errors.

 

 

3.

Reset and sequence the relay module.

 

 

4.

If the fault persists, replace the relay module.

 

 

 

 

Fault 71

Limit input (terminal 7) is off

1.

Check limits to make sure they are satisfied after resetting.

*Limits Complete*

when it should be on (RM7888

2.

Check electrical connections to terminal 7 of wiring

 

only).

 

subbase.

 

 

3.

Reset relay module.

 

 

4.

If the fault persists, replace the relay module.

 

 

 

 

Fault 72

High Fire Switch closed; Low

1.

Check firing rate position switches (usually in Modutrol®

*Dynamic HFS*

Fire Switch must be open

 

Motor) for proper operation.

 

(EC/RM7850 only).

2.

Check wiring, correct any errors.

 

 

3.

Reset and sequence the relay module.

 

 

4.

If the fault persists, replace the relay module.

 

 

 

 

Fault 72

Special Function 2 Input

1.

Check operation of Special Function 2 of PLC.

*Spec.Func.2*

(terminal 17) is off when it should

2.

Check electrical connection to terminal 17 of wiring

 

be on.

 

subbase and confirm presence of supply power when

 

 

 

Special

 

 

 

Function 2 is activated.

 

 

3.

Reset relay module.

 

 

4.

If the fault persists, replace the relay module.

 

 

 

 

Fault 73

Special Function 3 Input

1.

Check operation of Special Function 3 of PLC.

*Spec.Func.3*

(terminal 19) is off when it should

2.

Check electrical connection to terminal 19 of wiring

 

be on.

 

subbase and confirm presence of supply power when

 

 

 

Special

 

 

 

Function 3 is activated.

 

 

3.

Reset relay module.

 

 

4.

If the fault persists, replace the relay module.

 

 

 

 

Fault 75

Flame Indication Feedback

1.

Remove wire to terminal 21 and reset relay module.

*Flame Proven

(terminal 21) either on when it

2.

If the fault persists, replace relay module.

Feedback*

should be off or off when it

3.

Reconnect wire to terminal 21. If the fault returns, verify

 

should be on.

 

wiring.

 

 

 

 

Fault 76 - 93

 

*Accessory Fault*

 

 

 

 

 

 

 

Fault 94 - 104

 

*Call Service*

 

 

 

 

 

 

 

Fault 105

Relay Module self-test failure.

1.

Reset and sequence the relay module.

*Call Service*

 

2.

If the fault reappears, remove power from the relay module

Fault 106

Relay Module self-test failure.

 

and reapply the power; reset and sequence the relay

*Call Service*

 

 

module.

 

 

3.

If the fault persists, replace the relay module.

 

 

 

 

Fault 107

Relay Module flame signal

 

 

*Call Service*

crosscheck failure.

 

 

 

 

 

 

(continued)

17

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2nd Ave 7800 Series installation instructions Unused faults