ASSEMBLY INSTRUCTIONSTOOLS REQUIRED FOR ASSEMBLY

(2)3/4" Wrench

(2)9/16" Wrench

(2)1/2" Wrench

(2)7/16" Wrench

(1)Screwdriver

(1)Pliers

Spray adhesive is recommended for easier assembly!

This unit is shipped WITHOUT GASOLINE or OIL. After assembly, see separate engine manual for proper fuel and engine oil recommendations.

CAUTION

DO NOT LEAVETHE MOW-N-VAC UNATTENDED DURING ASSEMBLY. A FALLING MOW-N-VAC CAN CAUSE PERSONAL INJURY! PAY CLOSE ATTENTION TO THE STABILITY OF THE MOWN -VAC. ASSEMBLE ON A SMOOTH, LEVEL SURFACE.

1.Remove the hardware pack and all loose parts from the carton. Be sure the carton is empty before discarding.

2.Lay out all the parts as shown in the carton contents.

3.Position cart body halves upright on a smooth level surface such as a garage floor or a paved driveway. See figure 1.

4.Assemble halves together using two 1/4" x 3/4" hex bolts and 1/4" nylock nuts as shown in figure 1. Do not tighten.

1/4" x 3/4" HEX BOLT

1/4" NYLOCK NUT

FIGURE 1

5.Position the tailgate reinforcement bracket on outside of cart as shown in figure 2. Assemble to the bottom of the cart body using four 5/16" x 3/4" truss head bolts and 5/16" nylock nuts. Do not tighten. See figure 2.

6.Position the tailgate guides on the inside of the cart bodies with guide channels to the front as shown in figure 2. Assemble using four 1/4" x 3/4" hex bolts and 1/4" nylock nuts. Do not tighten.

7.At this time, with the cart body halves pulled together, tighten the four truss head bolts assembled in step 5 and then tighten the four hex bolts assembled in step 6. Do not tighten the two hex bolts that were assembled in step 4.

1/4" NYLOCK NUT TAILGATE GUIDE

1/4" x 3/4"

HEX BOLT

5/16" x 3/4"

TRUSS HEAD BOLT

5/16" NYLOCK NUT

TAILGATE

 

REINFORCEMENT

 

BRACKET

FIGURE 2

8.Remove the bottom two pre-assembled bolts in the tailgate reinforcement bracket.Assemble a 5/16" washer and spacer onto the bolt and reassemble it to the tailgate reinforcement bracket. See figure 3.

PRE-ASSEMBLED BOLT

SPACER

5/16" WASHER

 

TAILGATE REINFORCEMENT BRACKET

FIGURE 3

6