Allied Air Enterprises Upflow Troubleshooting, Fault Code History Button, High Heat State LED

Models: Downflow or Horizontal 2 Stage Heat Variable Speed Gas Fired Non-Condensing Warm Air Furnace Upflow

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TROUBLE SHOOTING With LED Indicator Assistance

Troubleshooting

Make the following visual checks before toubleshooting:

1.Check to see that the power to the furnace and the integrated ignition/blower control board is ON.

2.The manual shutoff valves in the gas line to the furnace must be open

3.Make sure all wiring connections are secure.

4.Review the Sequence of Operation (see page 23).

Start the system by setting thermostat above room temperature. Observe system response. Then use the information provided in this section to check the system operation.

The furnace has a built-in, self-diagnostic capability. If a system problem occurs, a fault code is shown by a red LED on the control board. The control continuously monitors its own operation and the operation of the system. If a failure occurs, the LED will indicate the failure code. The flash codes are presented in Table 9.

Fault Code History Button

The control stores the last five fault codes in memory. A pushbutton switch (fault code history switch) is located on the control (see Page 5). When the pushbutton switch is pressed and released, the control flashes the stored fault codes. The most recent fault code is flashed first; the oldest fault code is flashed last. To clear the fault code history, press and hold the pushbutton switch in for more than 5 seconds before releasing.

High Heat State LED

On these models, a green LED is provided on the control board to indicate high heat state (see Table 10).

CFM LED

An amber LED is provided on the control board to display CFM. To determine what CFM the motor is delivering at any time, count the number of times the amber LED flashes. Each flash signifies 100 CFM; count the flashes and multiply by 100 to determine the actual CFM delivered (for example: 10 flashes x 100 = 1000 CFM).

Table 9

Failure Codes - Red LED

LED

Fault Description

Status

 

LED Off

No power to control or control hardware fault

detected

 

 

 

LED On

Normal operation

1 Flash

Flame present with gas valve off

 

 

2 Flashes

Pressure switch closed with inducer off

3 Flashes

Low-fire pressure, or IBS switch open

 

 

4 Flashes

High limit switch or rollout switch open

5 Flashes

Not used

 

 

6 Flashes

Pressure switch cycle lockout

7 Flashes

Lockout due to no ignition

 

 

8 Flashes

Lockout due to too many flame dropouts

9 Flashes

Incorrect polarity and phasing

 

 

Table 10

High Heat State - Green LED

LED

Description

Status

 

LED Off

No demand for high heat

 

 

LED On

High heat demand, operating normally

LED Flashing

High heat demand, high pressure switch not

closed

 

 

 

20571201

Issue 0527

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Allied Air Enterprises Upflow specifications Troubleshooting, Fault Code History Button, High Heat State LED, Cfm Led