installing the new water heater
Chemical Vapor Corrosion
CORROSION OF THE FLUEWAYS AND VENT SYSTEM MAY OCCUR IF AIR FOR COMBUSTION CONTAINS CERTAIN CHEMICAL VAPORS. SUCH CORROSION MAY RESULT IN FAILURE AND RISK OF ASPHYXIATION.
Spray can propellants, cleaning solvents, refrigerator and air conditioning refrigerants, swimming pool chemicals, calcium and sodium chloride (water softener salt), waxes, and process chemicals are typical compounds which are potentially corrosive.
Do not store products of this sort near the heater. Also, air which is brought in contact with the heater should not contain any of these chemicals. If necessary, uncontaminated air should be obtained from remote or outside sources. The limited warranty is voided when failure of water heater is due to a corrosive atmosphere. (See limited warranty for complete terms and conditions).
Water Piping
HOTTER WATER CAN SCALD:
Water heaters are intended to produce hot water. Water heated to a temperature which will satisfy space heating, clothes washing, dish washing, cleaning and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water than others. These include the elderly, children, the physically or developmentally disabled. If anyone using hot water fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a mixing valve should be used at the hot water taps used by these people or at the water heater, see Figure 8. Valves for reducing point of use temperature by mixing cold and hot water are also available:
Consult a Qualified Installer or Service Agency. Follow manufacturer’s instructions for installation of the valves. Before changing the factory setting on the thermostat, read the “Temperature Regulation” section in this manual.
This water heater shall not be connected to any heating systems or component(s) used with a
All piping components connected to this unit for space heating applications shall be suitable for use with potable water.
Toxic chemicals, such as those used for boiler treatment shall not be introduced into this system.
When the system requires water for space heating at temperatures higher than required for domestic water purposes, a mixing valve must be installed. Please refer to Figure 8 for suggested piping arrangement.
Power Supply
The water heaters covered in this manual require a 120 VAC, 1Ø (single phase), 60Hz, 15 amp power supply and must also be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/ NFPA 70.
Power Fluctuations and Electrical Noise
The water heater’s control system requires a source of stable clean electricity for proper operation. Connecting the water heater to a branch circuit that is subject to fluctuations in voltage level or electrical line noise such as EMI (electro magnetic interference) or RFI (radio frequency interference) may cause erratic control system operation and malfunction.
A high quality power supply filter/suppressor such as the Kleen Line model
Note: Malfunctions caused by the power supply and the costs to install power supply filters are not covered under the limited warranty.
Dedicated Power Wiring and Breakers
Dedicated power supply wires, ground wiring and dedicated circuit breakers often prevent electrical line noise and should be considered when installing the water heater.
Polarity Sensitive
The control system on the water heaters covered in this manual is polarity sensitive; electronic flame sensing requires correct polarity. The control system is programmed to monitor the incoming power supply. If the Hot and Neutral wires in the 120 VAC power supply are reversed, the control system will declare a Fault condition and lock out, heating operation will be disabled until the power supply is correctly wired. The control system will display the “AC Reversed” Fault message on the LCD.
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