American Water Heater American Water Heaters Residential Gas Water Heater Led Status, Problem

Models: American Water Heaters Residential Gas Water Heater VG6250T76NV Series 100

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TROUBLESHOOTING GUIDELINES

TROUBLESHOOTING GUIDELINES

Please check guidelines below. For your safety, water heater service should be performed only by a qualified service technician.

Read the GENERAL SAFETY INFORMATION section first.

INTELLI-VENT TROUBLESHOOTING CHART - USER CONTROL

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2

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5

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LED STATUS

PROBLEM

 

SOLUTION

 

 

 

1

Ensure the wall outlet (power supply) is properly

 

 

Inadequate or no earth ground.

 

grounded.

 

 

 

 

 

2

Ensure all ground connections/wires on the water

 

 

 

 

 

 

 

 

 

 

heater are securely connected.

 

 

 

1

Ensure that the water heater is securely connected to

 

 

 

 

earth ground.

 

 

High resistance to earth ground or

2

Ensure that the wall outlet/power supply is properly

 

 

 

 

reversed polarity in the 120 VAC

 

 

 

wired. Also, ensure that internal 120 VAC wiring

 

 

power supply.

 

 

 

 

connections and the wiring harness have no reversed

 

 

 

 

 

 

 

 

wires. 120 VAC “hot” wire must connect to the on/off

 

 

 

 

switch.

 

 

Pressure switch circuit remaining

 

 

 

 

closed for more than 5 seconds

1

Ensure air pressure switch circuit wiring is correct and

 

 

after heating cycle begins.

 

the air pressure switch is not jumpered.

 

 

Blower may not start in this

2

Replace the air pressure switch.

 

 

 

 

condition.

 

 

 

 

 

1

Ensure the air pressure switch sensing tube is properly

 

 

 

 

connected at both ends and is not kinked or damaged.

 

 

Pressure switch circuit remains

2

Ensure the correct size of vent and intake air pipe (direct

 

 

 

vent products) was used per the installation instructions

 

 

open longer than 5 seconds after

 

 

 

 

that came with the water heater.

 

 

the blower is energized.

 

 

 

 

 

 

 

Blower may run continuously in

3

Ensure maximum number of elbows or maximum

 

 

 

 

 

equivalent feet of vent or intake air pipe have not been

 

 

this condition.

 

 

 

 

exceeded per the installation instructions that came

 

 

 

 

 

 

 

 

with the water heater.

 

 

 

4

Ensure there are no obstructions in the vent or intake air pipe.

 

 

 

1

Check wiring to the hot surface igniter assembly -

 

 

 

 

replace igniter assembly if wiring is damaged or worn.

 

 

 

2

Check resistance of the igniter at igniter assembly

 

 

 

 

plug - should be between 11 and 18 ohms at room

 

 

 

 

temperature (77° F at plug end) - replace igniter if open

 

 

Open igniter circuit.

 

or shorted.

 

 

 

 

 

3

Check igniter assembly plug and the socket on the gas

 

 

 

 

 

 

 

 

 

 

control valve/thermostat for good connection. Replace

 

 

 

 

igniter assembly if the plug is worn or damaged.

 

 

 

5

Replace the gas control valve/thermostat if the igniter

 

 

 

 

assembly socket on the bottom of the control is worn or

 

 

 

 

damaged.

 

 

 

1

Ensure flame sensor is making good contact with the

 

 

 

 

burner flame and ensure flame is steady. Also ensure

 

 

 

 

supply and manifold gas pressures are within the

 

 

Ignition/flame failure.

 

requirements in the installation manual.

 

 

 

 

 

 

The gas control valve/thermostat

2

Gas supply is turned off - pressure is too low. For

 

 

low gas pressure, consult with your gas utility.

 

 

has reached the maximum number

3

Ensure the flame sensor is clean - use fine steel wool

 

 

 

 

of retries (3) for ignition and is

 

 

 

to clean the flame sensor.

 

 

currently locked out for one hour.

 

 

 

4

Check igniter assembly plug and the socket on the

 

 

 

 

 

Cycle the power to the water heater

 

bottom of the gas control valve/thermostat for good

 

 

off and on to reset.

 

connection. Replace igniter assembly if the plug is worn

 

 

 

or damaged. Replace the gas control valve/thermostat if

 

 

 

 

socket is worn or damaged.

 

 

 

5

Replace igniter assembly.

 

 

 

 

 

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American Water Heater American Water Heaters Residential Gas Water Heater Troubleshooting Guidelines, Led Status, Problem