10.2 FUEL PUMP

The impulse style fuel pump is the most commonly used fuel pump. Impulse fuel pumps may either be mounted externally onto the carburetor fuel inlet or remotely mounted. These pumps are connected in the fuel line between the fuel supply and the carburetor or directly to the fuel inlet.

Impulse fuel pumps are operated by crankcase impulses created by the up and down movement of the piston. A hose called a pulse line connects the fuel pump diaphragm chamber and transmits the impulses to the pump diaphragm. The impulses actuate the diaphragm and the flap valves to lift the fuel from the fuel tank to the carburetor.

10.3 FUEL SYSTEM CONTAMINATION

Any time fuel contamination is found in the fuel system (dirt, water algae, etc.) replace the fuel, fuel filter and flush the fuel lines. Remove the carburetor bowl and clean. Replace all items that cannot be cleaned. Reassemble the fuel system and check for proper operation.

10.4 FUEL TANK

The fuel tank is made of composite material for long life without breaking down from the additive used in today’s blended fuels.

3

1. Fuel Tank Right Hand

2. Fuel Tank Left Hand

3. Fuel Valve

2

1

PE0820

Figure 31

10.5 FUEL TANK REMOVAL

To remove the gas tanks (Figure 31):

1.Disconnect the negative terminal from the battery.

2.Lift the seat to gain access to the mounting screws.

3.Turn off the fuel valve. Drain the fuel from both tanks.

WARNING: Fuel vapors are explosive and flammable. Keep fuel in proper containers and clean up any spills immediately. Handle fuel in well ventilated areas.

4.Remove gas line from tank.

5.Remove the console from each tank.

6.Unscrew bolt from bottom of tank.

Each gas tank has a top bolt that rests in a slot. This bolt does not need to be removed.

7.Loosen the top bolt and slide the tank up to remove.

Assemble in reverse order.

10 - 31