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24-9448 manual
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108 pages, 7.42 Mb
Product Leadership • Training • Service • Reliability
Portable Combustion Analyzer
Instruction 24-9448
Operation & Maintenance
Rev. 1 - October 2006
Contents
Main
WARRANTY
A
Register Your Warranty by Visiting www.bacharach-inc.com
Contents
1 Introduction ..................................1-1
4 Operation ....................................4-1
5 Calibration ................................... 5-1
6 Maintenance ..................................6-1
7 Troubleshooting ..............................7-1
8 Parts & Service ...............................8-1
Page
1 Introduction 1.1 PCA 2 General Description
1.2 Sales Combo & Model Configurations
Page
1.3 Features & Benefits
1.4 Operational Overview
1.5 Connector Descriptions
1.5.1 Probe Connections (Gas, Pressure, T-Stack)
1.5.2 T-AIR (Primary Air Thermocouple)
Figure 1-1. PCA 2 Components
1.5.3 POWER (AC Adapter)
1.5.4 P (Differential Pressure)
1.5.5 USB (Computer Interface)
1.5.6 IrDA (Printer Interface)
1.5.7 OPT (Option)
1.6 Front Panel Buttons
Page
2 Specifications
The PCA 2 Directly Measures and Displays:
The PCA 2 Calculates and Displays:
Fuels Available for Combustion Calculations:
Normal Operating Conditions:
Performance:
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Page
3 Initial Setup 3.1 Scope
3.2 Power
3.2.1 Installing or Replacing Batteries
3.2.2 Using the AC Power Adapter
3.3 Connecting the Probe and Hose Assembly
Figure 3-2. Connecting the Probe and Hose Assembly to the PCA 2
3.4 Operating Parameters
3.5 Fuel Selection
3.6 Temperature Units Selection
3.7 Pressure Units Selection
3.8 Pollution Units Selection
3.9 Date Setup
3.10 Time Setup
3.11 O2 Reference Setup
3.12 Print Pressure Selection
3.13 Zoom-Display Selection
O24.0 % CO 12 EFF 82.6
3.14 Battery Charger Selection
3.15 Logging Selection
3.16 Button Sound
4 Operation 4.1 Operating Tips
4.2 Turning ON the Analyzer and Warm Up
4.3 Selecting a Fuel
4.4 Sampling Point
4.5 Performing a Combustion Test
- - -
O24.0 % CO 12 EFF 82.6
Page
4.6 Making a Draft / Pressure Measurement
4.7 Saving Test Data
4.8 Ending a Combustion Test
4.9 Emptying the Water Trap
4.10 Turning OFF the Analyzer & Purging
4.11 Low Battery Alarm
4.12 Data Logging
4.12.1 Turning ON Data Logging
4.12.2 Setting the Logging Interval and Duration
4.12.3 Starting the Data Logging Process
4.12.4 Ending the Data Logging Process
4.13 Memory
4.13.1 Recalling Combustion Test Data
4.13.2 Recalling Logged Test Data
4.13.3 Clearing Memory
4.14 Downloading Stored Data to a Computer
4.14.1 PCA 2 Data Recovery Program Installation
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4.14.2 Computer to PCA 2 Connection & USB Device Driver Installation
Page
4.14.3 Recovering Data
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Page
4.14.4 Unplugging the USB Cable
4.15 Importing Saved Data Into a Spreadsheet
Page
4.16 Printing Test Data
Figure 4-3. Printer Alignment & Sample Printout
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5 Calibration
5.1 Smart Sensors
5.2 Starting a Calibration
5.3 Pressure Sensor Calibration
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5.4 T-Stack Calibration
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5.5 T-Air Calibration
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5.6 CO-LO Sensor Calibration
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5.7 SO2 Sensor Calibration
5.8 NO Sensor Calibration
5.9 NO2 Sensor Calibration
5.10 CO-HI Sensor Calibration
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6 Maintenance
6.1 PCA 2 Disassembly
Figure 6-2. Inside View with Rear Case Removed
Sensor Positions
225
235
245
255
Figure 6-3. Tubing Connections
Figure 6-4. Wiring
6.2 Water Trap / Filter Maintenance
6.2.1 Emptying the Water Trap Chamber
6.2.2 Replacing the Filter Element
6.3 Smart Sensor Replacement
6.4 Sensor Only Replacement
Page
6.5 Nitric Oxide Sensor Battery Replacement
6.6 Thermocouple Replacement
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6.7 Pump Replacement
6.8 Cleaning the Probe
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7 Troubleshooting 7.1 Analyzer Repair
7.2 Error Symbols
7.3 Error Messages Displayed After Warm-Up
Instruction 24-9448 7-3
Troubleshooting
7.4 Diagnostics and Status Screens
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8 Parts & Service 8.1 Replacement Parts
Page
Figure 8-1. Parts (1 of 2)
Figure 8-1. Parts (2 of 2)
8.2 Accessories
Standard Accessories
Optional Accessories
8.3 Service Centers
United States
Canada
Mxico
Europe