Commissioning, Domestic Hot Water | Baxi Potterton Gold HE A Range

Heat Exchanger

Automatic Air Vent

Fig. 62

Screw

Pump

Automatic Air

Vent

Fig. 63	Pump	2
Fig. 63	Pump	1	3
		1	3
		0	4
		bar
Selector Switch
	Display	Fig. 64	Pressure Gauge
	Display
			2		1	12
			3			11
			4				10
Reset		2	5				9
Reset			PM
		3	PM				8
		3	7				7
			8				AM
		0 4	9			0	5
		bar	10				4
			11			3
			12	1		2
	Central Heating	Domestic Hot Water
	Temperature Control	Temperature Control

Fig. 65

11.0Commissioning

11.1Commissioning the Boiler

1.Reference should be made to BS 5449 Section 5 when commissioning the boiler.

2.Open the mains water supply to the boiler.

IMPORTANT: The heat exchanger air vent on top of the boiler (Fig. 62) MUST be opened before filling the primary system.

3.Open all hot water taps to purge the DHW system.

4.Ensure that the filling loop is connected and open, then open the heating flow and return valves on the boiler.

5.Open the screw on the automatic air vent on the pump body (Fig. 63).

6.The system must be flushed in accordance with BS 7593 (see Section 6.2) and the flushing agent manufacturers instructions.

7.Pressurise the system to 1.5 bar (Fig. 64) then close and disconnect the filling loop.

8.Turn the gas supply on and purge according to in GB BS 6891 and in IE I.S. 813 “Domestic Gas Installations”.

9.Test for gas soundness.

10.Hinge the facia panel upwards and refit the case front panel. Tighten the securing screws.

11.Turning either of the temperature control knobs will set the relevant temperature. When the knob is turned the display will alter and show the selected temperature. After a few seconds the display reverts to show the current boiler temperature (Fig. 65).

34© Baxi Heating UK Ltd 2008

Image 34

Baxi Potterton Gold HE A Range manual Commissioning the Boiler, Heat Exchanger Automatic Air Vent Screw Pump

Contents

Installation & Service Instructions Natural Gas BS-EN ISO 9001 Accredited Company Installer Notification Guidelines Scheme Members only Legislation Important Installation, Commissioning, Service & RepairCodes of Practice refer to the most recent version Preparation Safe Manual HandlingGeneral Technique Contents Introduction Contents of PackDescription General Layout Layout Appliance Operation Frost Protection ModePump Protection Technical Data Gold Combi 24, 28 & 33 HE a Flue Ø 100mm Tap Rail 32.5 mm Condensate Drain 65 mm Dimensions and FixingsOrientation 22mm 15mm Central Heating Circuit System DetailsInformation Bypass Expansion Vessel Central Heating only System Filling and Pressurising FigPressure Relief Valve Fig Showers Domestic Hot Water Circuit FigHard Water Areas Location Site RequirementsClearances Figs Gas Supply Site RequirementVentilation of Compartments Electrical Supply Condensate Drain Flue Flue terminal guard Horizontal Flue Systems Flue OptionsHorizontal Flues This bend is equivalent to 1 metre Metre for each 91.5 bend Vertical Flues Twin PipeTwin & Vertical Flue Systems Metre for each 135 bend This bend is equivalent to 1 metre Key Accessory Size Code No Flue Accessories5111079 Air duct adaptor Flue Duct AdaptorFor Twin Flue Systems fit the adaptors as follows Flue Trim Flue DimensionsFor Roof Terminals Flue Deflector Fig Plume Displacement Kit Fig Plume DisplacementMetres Ring Adaptor Determining Permissible Lengths Additional Accessories Elbow 5121369 Elbow Pair 512137028/33 Example 30mm Shown in . Complete the installation of the 60ØGeneral Fitting Notes Exhaust, securing in the brackets Plume Outlet Elbow Unpacking & Initial Preparation InstallationFlushing Double Check Valve Stop Valve Temporary Filling Loop Loop and valves must be connected as shown in the diagram aFitting the Filling Loop Hose Fitting Cold Inlet Stop Valve Condensate Drain see section Fitting The BoilerFitting the Pressure Relief Discharge Pipe Fig Tighten all the connections Flue Elbow Fitting The FlueWall Thickness Waste Ensure Elbow is fully Engaged into Boiler Ensure Flue is fully Engaged into Flue Elbow Inner Flue Support BracketEnsure Extension is Fully engaged into Boiler Adaptor Terminal Block Cover Making The Electrical ConnectionsPreliminary Electrical Checks Cable Clamp Commissioning the Boiler Selector Switch DisplayCommissioning Heat Exchanger Automatic Air Vent Screw Pump Temperature Control Checking Setting the Timer Completion CompletionCase Front Panel Facia Panel Servicing 13 .1 Annual Servicing Burner Annual ServicingViewing Window Igniter Fig Changing ComponentsSpark and Sensing Electrodes Fig Injector Fig Fan FigVenturi Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan Collector Insulation Fig Burner FigExtension Piece DHW Temperature Sensor NTC Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig Flue/Heat Exchanger Thermostat Sensor Fig Pump Complete Fig Heat Exchanger Automatic Air Vent FigPump Head Only Fig Automatic Air Vent Fig Pressure Gauge Figs Hall Effect Sensor Fig Diverter Valve Motor Unit & Assembly Figs Plate Heat Exchanger Fig Completely undo the screws securing the control box Selector Switch Fig14.20 P.C.B. Fig Pin Fig Expansion Vessel Fig Gas Valve FigVenturi Inlet Pipe Combustion Check Temperature Control Selector Switch DisplayChecking the CO2 Illustrated Wiring Diagram Electrical Short Parts List Short Parts ListKey Description Manufacturers Initial Fault Finding Checks Fault FindingError Codes Display illuminates Error 133 flashingReset position for 5 seconds Pump runs Turn Domestic Hot Water Error 110 flashingDomestic Hot Water Follow operational sequence Open DHW tap fully Fan jammed or faulty winding Replace PCB PCB X3 connector terminals 3Switch terminal Is there 230V at Main terminals L and N Main terminal fuse Terminals 1 Gas at burnerReplace gas valve Ensure that the Hall Effect Sensor is in position Replace PCB Is there 230V at Replace safety thermostatReplace heat exchanger GAS Boiler Commissioning Checklist Service Interval Record Brooks House, Coventry Road, Warwick. CV34 4LL UK Comp No 5116282 Iss 7 4/08