Assembly for BT2500

PLEASE READ ENTIRE ASSEMBLY SECTION

BEFORE PROCEEDING.

TOOLS INCLUDED

To aid you with assembly of your new saw, we have included the following tools.

•6mm Allen Wrench

•12mm/10mm Combination Wrench

•(2) Blade Wrenches

TOOLS YOU WILL NEED TO SUPPLY

•Phillips screwdriver

•Combination Square You will also need:

•Mild solvent cleaner such as mineral spirits, paint thinner or denatured alcohol.

STEP 1. Remove parts bags and all component parts from the carton and check the contents against the parts illustrated on pages 5 and 6.

STEP 2. Remove the saw from the box and leave it in an upside down position. You may need help. The combined weight of the table top and motor assembly is approximately 100 lbs.

STEP 3. Install the four legs. (Figures 1,2,3)

With the saw assembly upside down, attach the legs using the 10 bolts in the leg stand hardware bag shown to the left. Insert the bolt through the hole in the leg as shown in Figure 1. (NOTE: All four legs are the same. The front legs use 3 bolts each and the back legs use 2 bolts each.) With the bolt inserted through the leg, insure that the curved portion of the plastic positioner is aligned with the curve of the leg as shown in Figure 2. Using the supplied hex wrench and the supplied 12mm wrench, attach the legs as shown in Figure 3.

NOTE: DO NOT OVERTIGHTEN. THE LEGS ARE HOLLOW AND WILL INDENT IF EXCESSIVE FORCE IS USED. Place the 4 rubber feet on the ends of the legs and have someone help you turn the assembly right side up.

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2

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STEP 4. Clean the table top.

Before proceeding with the assembly of your saw, it is recommended that you clean the table- top to remove the rust preventive coating. Clean the top with mineral spirits or denatured alco- hol.

STEP 5. Handwheel assembly (Figures 4,5)

Bevel Adjustment Wheel (Right side of saw) Attach the sleeve (part K packed in styro- foam) to the shaft that extends from the side of the table saw as shown in Figure 4. Align the flat portion on the inside of the handwheel (part J) with the flat portion on the shaft. Thread on the handwheel lock knob (part L) but do not tighten at this time. NOTE: Lock - knobs are for locking height and bevel settings once they are established.

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STEP 6. Attach the right front rail (long section) to tabletop (Figure 6)

Insert two of the square head bolts from the front and rear rail hardware bag shown to the left, into the channel of the front rail as shown in Figure 6. Align the two bolts with the two holes on the right side of the tabletop. Push the bolts through the holes and loosely attach a lockwasher and hex nut onto the bolts. Slide the front rail to the right far enough to expose the two holes on the left side of the tabletop.

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STEP 7. Attach the left front rail to tabletop (Figures 7,8)

Insert two of the square head bolts into the channel of the left front rail as shown in Figure

7.Align the two bolts with the two holes on the left side of the tabletop. Push the bolts through the holes and loosely attach a lockwasher and hex nut onto the bolts. Slide both sections of the front rails together and insert the black coupler on the left rail into the right rail as shown in Figure 8. At this time, move the front rail assembly so that the section where the two rails meet is approximately in line with the saw blade.

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Black & Decker 606404-00 instruction manual Assembly for BT2500, Tools Included, Tools YOU will Need to Supply
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606404-00, BT2500 specifications

The Black & Decker BT2500 (part number 606404-00) is a powerful and versatile tool designed for various home improvement and DIY projects. This product exemplifies the brand's commitment to quality, innovation, and user-friendly design, making it an excellent addition to both amateur and professional toolkits.

One of the standout features of the BT2500 is its robust motor, which delivers exceptional power and efficiency. This ensures that users can complete tasks quickly and effectively, whether they're drilling into tough materials like wood or metal or engaging in more delicate work. The tool's capability to handle a wide range of applications is a significant advantage, as it allows users to use it for multiple projects without needing additional equipment.

The BT2500 also incorporates advanced ergonomic design elements, which enhance user comfort during prolonged use. The soft-grip handle is a key aspect of this design, providing a secure and comfortable grip that reduces hand fatigue. Furthermore, the tool’s lightweight construction allows for easy maneuverability, ensuring that users can work in various positions without straining their bodies.

Another important technological feature of the BT2500 is its variable speed control. This allows users to adjust the speed according to the specific requirements of their projects, ensuring optimal performance and precision. The ability to customize speed settings is particularly useful when working on different materials or when delicate control is required.

Additionally, the BT2500 is equipped with a built-in LED work light. This feature illuminates the workspace, making it easier to see what you are doing, especially in dimly lit conditions. The LED light can significantly improve accuracy and safety while working, reducing the likelihood of errors or accidents.

The tool comes with a range of accessories, further enhancing its versatility. Users can easily switch between different attachments for drilling, driving, or even sanding tasks, making it a multifaceted tool suitable for various home improvement projects.

In summary, the Black & Decker BT2500 (606404-00) is a well-rounded power tool marked by its powerful motor, ergonomic design, variable speed control, and handy built-in LED work light. Its versatility and ease of use make it a valuable asset for anyone looking to tackle home repairs, renovations, or creative DIY endeavors. Whether you are a seasoned professional or a DIY enthusiast, the BT2500 is engineered to meet a wide array of needs, enabling users to achieve satisfying and high-quality results in their projects.
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