Main
S-7200C
Page
i
SAFETY INSTRUCTIONS
CAUTION
DANGER
[1] Safety indications and their meanings
CAUTION Environmental requirements
Installation
iii
CAUTION Sewing
Cleaning
Maintenance and inspection
iv
[3] Warning labels
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CONTENTS
5. FUNCTION SETTINGS (G10 OPERATION PANEL)................. 38
8. DISASSEMBLY.................................... 68
9. ASSEMBLY..........................................89
10. ADJUSTMENTS ...............................115
11. REPLACING PARTS........................ 131
16. WIRING DIAGRAMS (X-7200C).......
12. APPLYING GREASE (-[]3[], []5[] SPECIFICATIONS)........ 137
13. SETTING METHOD FOR STANDARD DEPRESSION STROKES .............. 141
. MACHINE SPECIFICATIONS
. NOTES ON HANDLING
About the machine set-up location
Carrying the machine
Tilting back the machine head
Returning the machine head to the upright position
. COMPARISON OF FUNCTIONS (G50 AND G10 OPERATION PANELS)
. FUNCTION SETTINGS (G50 OPERATION PANEL)
-. List of advanced functions
-. List of special functions when power is turned on
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6
2
7
1
2
4
3
-. Using the LOCK key
-. Memory switch setting method (Standard)
Presser foot lifter operation and pedal operation settings (001-)
Sewing machine motor settings (100-)
Operation panel settings (300-)
Sewing program settings (400-)
Standard device settings (500-)
-. Memory switch setting method (Advanced)
Presser foot lifter and presser foot lifter pedal settings (050-)
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Sewing machine motor settings (150-)
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Panel operation settings (350-)
Sewing program settings (450-)
Standard device settings (550-)
Error processing settings (650-)
Specifications and destination settings (850-)
-. Data initialization function
-. Error history checking method
-. Input checking method
<Input check list >
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-. Output checking method
<Output check list >
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-. Protection settings
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<Protection setting list>
-.
Software version checking method
-. Viewing maintenance information
-. Adjusting the sewing machine reference position
. FUNCTION SETTINGS (G10 OPERATION PANEL)
-. List of special functions when power is turned on
12
6
11
-. Function setting method
<Setting item list>
-. Data initialization function
-. Error history checking method
-. Input checking method
<Input check list >
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Page
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-. Output checking method
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Page
-. Protection settings
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<Protection setting list> :
:
-.
Software version checking method
-. Viewing maintenance information
-. Adjusting the sewing machine reference position
. SETTING THE DIP SWITCHES (G50 AND G10 OPERATION PANELS)
. MECHANICAL DESCRIPTIONS
-. Upper shaft and needle bar mechanism
-. Lower shaft and rotary hook mechanism
-. Feed mechanism
Feed dog up/down movement
Feed dog forward/back movement
-. Quick reverse mechanism (quick back mechanism)
-. Lubrication mechanism (thread take-up and rotary hook)
Thread take-up minimum lubrication
-. Thread trimming mechanism
--. Thread trimming mechanism operation sequence
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Upper and lower thread trimming sequence
-. Tension release mechanism
-. Thread wiper mechanism (option device)
. DISASSEMBLY
-. Knee lifter assembly
-. Cable tie
-. Connector
-. Operation panel and head detector unit
-. Covers and bobbin winder unit
-. Tension release wire and thread trimmer solenoid
-. Wick holder and oil tube (-[]0[] specifications)
-. Oil tank, bed bottom cover and sub tank
-. Stand
-. Safety switch and quick reverse solenoid
-. Needle, presser foot and R-actuator
-. Thread tension mechanism
-. Needle plate, feed dog, etc.
-. Bobbin case, rotary hook and thread trimmer mechanism
-. Feed bar mechanism
-. Feed rock shaft
-. Presser foot mechanism
-. Knee lifter lever mechanism
-. Tension pulley
-. Needle bar and thread take-up mechanism
-. Pulley and motor
-. Timing belt
-. Feed mechanism (1)
-. Feed mechanism (2)
-. Feed mechanism (3)
-. Lower shaft, lower shaft gear and feed regulator unit
-. Plunger, rotary hook shaft, rotary hook shaft gear and thread trimmer cam
-. Reverse lever
. ASSEMBLY
DANGER
CAUTION
-. Stitch length dial and feed regulator mechanism
-. Reverse lever
-. Plunger, rotary hook shaft, rotary hook shaft gear and thread trimmer cam
-. Lower shaft, lower shaft gear and feed regulator unit
-. Feed mechanism (1)
-. Feed mechanism (2)
-. Upper shaft mechanism
-. Timing belt
-. Pulley, motor and ground wire
-. Knee lifter lever mechanism
-. Needle bar and thread take-up mechanism
-. Presser foot mechanism
-. Feed rock shaft
-. Feed mechanism (1)
-. Feed mechanism (2)
-. Feed bar mechanism
-. Tube holder, safety switch and quick reverse solenoid
-. Thread trimmer mechanism
-. Oil tank, bed bottom cover and sub tank
-. Needle, presser foot and R-actuator
-. Thread tension mechanism
-. Tension release wire and thread trimmer solenoid
-. Wick holder and oil tube (-[]0[] specifications)
-. Tension pulley
-. Rotary hook
-. Stand
-. Needle plate, feed dog, etc.
-. Covers and operation panel (1)
-. Covers and operation panel (2)
-. Cable tie
-. Connector
-. Knee lifter lever
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ADJUSTMENTS
CAUTION
-. Adjusting the safety switch position
-. Adjusting the thread take-up spring
-. Adjusting arm thread guide R
-. Adjusting the presser foot height
-. Quick reverse device
-. Matching the stitch lengths for forward feed and reverse feed
-. Adjusting the feed dog height
-. Adjusting the feed dog angle
-. Adjusting the needle bar height
-. Adjusting the needle and feed mechanism timing
-. Adjusting the needle and rotary hook timing
-. Adjusting the thread trimming timing
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-. Adjusting the needle up stop position
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-. Adjusting the treadle
-. Adjusting the presser foot floating amount (minute lifting amount)
-. Adjusting the tension release wire
-. Adjusting the rotary hook lubrication amount (-[]0[], []3[] specifications)
. REPLACING PARTS
-. Fixed knife
-. Movable knife
-. Motor and timing belt
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Page
-. Rotary hook RP
-. Feed bar shaft, lifting feed shaft
. APPLYING GREASE (-[]3[], []5[] SPECIFICATIONS)
-. When GrEASEUP appearsWhen using the G50 operation panel
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-. When GrUP appears ... When using th e G10 op eration p anel
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. SETTING METHOD FOR STANDARD DEPRESSION STROKES
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3
1
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-. When using the G10 operation panel
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. CONTROL BOX AND MOTOR
-. Checking the motor and power supply
146
-. Checking the solenoids
. STANDING OPERATION PEDAL
-. Installing the foot plug
-. Connectors
. WIRING DIAGRAMS (X-7200C)
. CONNECTOR LAYOUT DIAGRAM (MAIN PCB)
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. TROUBLESHOOTING
-. Sewing
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E050
.
E066
E065
E055
E090
E091
E111
E100
E150
E151
E190
E191
E410
E452
E701
E901
E705
E710
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SERVICE MANUAL