TABLE 12—LED TROUBLESHOOTING–ERROR CODE
SYMPTOM | CAUSE | REMEDY | |
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| Check 5 amp fuse on IGC, power to unit, | |
Hardware failure. |
| circuit breaker, and transformer. Units without a | |
Loss of power to control module (IGC) | |||
(LED OFF) | |||
| the | ||
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| ||
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| 20 minutes for automatic reset. | |
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| |
| High limit switch opens during heat exchanger | Ensure unit is fired on rate and temperature rise | |
Fan ON/OFF delay modified. (LED/FLASH) | is correct. | ||
Limit switch opens within three minutes after | Ensure unit’s external static pressure is within | ||
| |||
| application guidelines. | ||
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| |
Limit switch fault. (LED 2 flashes) |
| Check operation of indoor (evaporator) fan motor. | |
High temperature limit switch is open | Ensure that the | ||
|
| accordance with the range on the unit nameplate. | |
Flame sense fault. (LED 3 flashes) | The IGC sensed flame that should not be present | Reset unit. If problem persists, replace control | |
board. | |||
|
| ||
4 consecutive limit switch faults. (LED 4 |
| Check operation of indoor (evaporator) fan motor | |
Inadequate airflow to unit | and that | ||
flashes) | |||
| range on unit nameplate information. | ||
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| ||
|
| Check ignitor and flame sensor electrode spacing, | |
Ignition lockout. (LED 5 flashes) | Unit unsuccessfully attempted ignition for 15 min- | gaps, etc. Ensure that flame sensor and ignition | |
utes | wires are properly terminated. Verify that unit is | ||
| |||
|
| obtaining proper amount of gas. | |
|
| Check for proper voltage. If motor is operating, | |
|
| check the speed sensor plug/IGC Terminal J2 | |
IGC does not sense that | connection. Proper connection: | ||
operating | PIN 1 – White, | ||
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| PIN 2 – Red, | |
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| PIN 3 – Black. | |
|
| Rollout switch will automatically reset, but IGC will | |
Rollout switch fault. (LED 7 flashes) |
| continue to lockout unit. check gas valve opera- | |
Rollout switch has opened | tion. ensure that | ||
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| properly secured to motor shaft. Reset unit at unit | |
|
| disconnect. | |
Internal control fault. (LED 8 flashes) | Microprocessor has sensed an error in the soft- | If error code is not cleared by resetting unit | |
ware or hardware | power, replace the IGC. | ||
| |||
Internal software fault. (LED 9 flashes) | Microprocessor has sensed an error in it’s redun- | If error code is not cleared by resetting unit | |
dant software comparison | power, replace the IGC. | ||
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CAUTION: If the IGC must be replaced, be sure to ground yourself to dissipate any electrical charge that may be present before handling new control board. the IGC is sensitive to static electricity and may be damaged if the necessary precautions are not taken.
IMPORTANT: Refer to Heating Troubleshooting Chart for additional troubleshooting analysis.
LEGEND
IGC – Integrated Gas Unit Controller
LED –