Includes MHG, FPG FPG-2, LPG-2, G1, G2, G3 G2 trifecta, G9, G9WD
BUNN-O-MATIC CORPORATION
SERVICE & REPAIR MANUAL
GRINDERS
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
CONTENTS
ADJUSTMENTS
RECOMMENDED DAILY CLEANING
CAPACITY CHART
INTRODUCTION
housing. Figure
MUST BE COMPLETED BY AUTHORIZED SERVICE PERSONNEL DO NOT PLUG IN
SEE INSTRUCTIONS BELOW BEFORE USING
G9 WD - Packaging & Shim Removal
Dispense Timer
Off/On/Start Switch
Hopper Selector Switch
Batch Selector Switch Optional
Models LPG, LPG-2E
OPERATING CONTROLS Continued
Model G9
Models G1, G2, G3 & G2 trifecta
OPERATING CONTROLS Continued Model MHG
Power ON/OFF Pad e 100V Models
Model G9-2T DBC
PAD c
Batch Selector Switch
OPERATING CONTROLS Continued Model FPG
Model FPG-2 DBC
Remedy
TROUBLESHOOTING
Problem
Probable Cause
Remedy
TROUBLESHOOTING cont
Problem
Probable Cause
Remedy
Problem
Refer to Service - Snubber for re
Probable Cause
TROUBLESHOOTING cont
PROBLEM
PROBABLE CAUSE
REMEDY
P602
SERVICE
Component Access
Component Locations
BAG SENSOR SWITCH Models G1, G2, G3 or
SERVICE Cont
CUP SENSOR SWITCH MODEL G2 TRIFECTA
SERVICE Cont
AC MOTOR AND GRIND CHAMBER
SERVICE Cont
AC MOTOR AND GRIND CHAMBER cont
AC MOTOR AND GRIND CHAMBER cont
SERVICE Cont
FIG. 5 GRIND CHAMBER COMPONENTS
DC MOTOR AND GRIND CHAMBER - G1MD ONLY
SERVICE Cont
SERVICE Cont
DC MOTOR AND GRIND CHAMBER - G1MD ONLY cont
12. Slide burr auger rotor/spring assembly and burr
SERVICE Cont
DC MOTOR AND GRIND CHAMBER - G1MD ONLY cont
SERVICE Cont
MOTOR Models LPG & FPG
FIG. 10 MOTOR REMOVAL
MOTOR Models LPG & FPG
SERVICE Cont
8. Remove spacer plate 3 and set aside for reas- sembly
21. Discard old motor and housing assembly
SERVICE Cont
MOTOR Models LPG & FPG
OPTONAL EXTRA
DECHAFFER Models LPG & FPG
SERVICE Cont
FIG. 14 DECHAFFER REMOVAL/REPLACEMENT
FIG. 16 MOTOR WIRING
MOTOR Models G9, G9-2, MHG
FIG. 15 MOTOR
SERVICE Cont
SERVICE Cont
FIG. 17 MOTOR AND GRIND CHAMBER
Replace if excessively worn or damaged
NOTE Burrs must be replaced as a set
SERVICE Cont
SNUBBER Models G9, G9-2, MHG
WHI/ BLU to Snubber
LEVEL 2 FUNCTIONS
Grinder Scale Model G9WD only CALIBRATION
SERVICE Cont
SERVICE Cont
Capacitor Model LPG only
FIG. 20 CAPACITOR
SERVICE Cont
Circuit Breaker Models LPG, LPG-2E, FPG, FPG-2 DBC
RED from Motor-LPG-2E BLK from Start Switch-LPG BLK from Power Cord
WHI to OFF/ON/START Switch BLU to Timer P1-4 blu
Hopper Selector Switch Model LPG-2E only
SERVICE Cont
FIG. 24 HOPPER SELECTOR SWITCH
SERVICE Cont
Hopper Selector Switch Model G9-2 only
FIG. 26 HOPPER SELECTOR SWITCH
VIO to timer P1-2 BLK to Cordset WHI/RED timer to P4-6
SERVICE Cont
VIO to timer P1-2 BLK to Cordset BLK to timer P4-1
WHI/RED timer to P4-6 BLU to SW2 PNK to Intf conn
SERVICE Cont
Urn/Carafe Switch Models G9, G9-2
FIG 30 URN/CARAFE SWITCH
SERVICE Cont
Batch Selector Switch Model FPG
ORN to TIMER
SERVICE Cont
Potentiometer Model FPG
FIG 34 POTENTIOMETERS
SERVICE Cont
Rectifier Models G1 MD, FPG-2 DBC
FIG. 37 RECTIFIER TERMINALS
Multi set timer Urn/Carafe similar
Relay Early Model G-9
SERVICE Cont
Single set timer shown
SERVICE Cont
Relay Models G1, G2, G3, G2 trifecta
SERVICE Cont
RELAY cont
FIG. 41 RELAY TERMINALS
FIG 43 RELAY TERMINALS
Relay Models MHG, FPG-2 DBC, Late Model G-9, G9-2, G9-2 DBC
SERVICE Cont
FIG 42 RELAY
Replace if excessively worn or damaged
5. Inspect the slide plates after reassembly. They must move freely
The slide plates must always remain flat for proper operation
SERVICE Cont
The slide plates must always remain flat for proper operation
Hopper Slide Plates Models MHG
SERVICE Cont
5. Inspect the slide plates after reassembly. They must move freely
press the Off/On/Start switch to “START” lower
Solenoids Models MHG, FPG-2 DBC, LPG-2, G9-2, G9-2 DBC
SERVICE Cont
7. Check the solenoid for coil action when the control
SERVICE Cont
Timer Model LPG-2E
P1061
P1748
Timer Models LPG, FPG
SERVICE Cont
Timer Model LPG-2E
SERVICE Cont
Timer Model G9
If voltage is present as described, proceed to step
Digital Timer
Timer Model G9-2
FIG 52 TIMER
SERVICE Cont
FIG 54 CONTROL BOARD TERMINALS
Control Board Model MHG
SERVICE Cont
FIG 53 CONTROL BOARD
SERVICE Cont
FIG 55 CONTROL BOARD
Control Board Models FPG-2 & G9-2 DBC
TEST FREQUENCY? NO YES
Membrane Switches Model MHG only
SERVICE Cont
TEST SWITCHES? NO YES PRESS RIGHT HIDDEN TO EXIT NOTHING PRESSED
SERVICE Cont
FIG 58 MEMBRANE SWITCH
Membrane Switches Models FPG-2 & G9-2 DBC
SERVICE Cont
EMI Filter Models FPG & FPG-2
118.0 kΩ - 118.5 kΩ Across either pair
FIG 63 FUNNEL SENSING COIL TERMINALS
Funnel Sensing Coil Models MHG & G9-2 DBC
SERVICE Cont
FIG 62 FUNNEL SENSING COIL
GRN WHI RED BLK
Memory Clock Board Model MHG
SERVICE Cont
MEMORY BOARD
To Control Board J8
Display Board Model MHG
SERVICE Cont
FIG 66 DISPLAY BOARD
TH2 & MOV3
TRIAC MAP for MHG
@ J5-4,5,6
TH1 & MOV2
TH3 & MOV3
TRIAC MAP for FPG-2 DBC and G9-2 DBC
TH1 & MOV1
TH2 & MOV2
G9-2 DBC, G9-2T DBC W/SMART FUNNEL
SCHEMATIC WIRING DIAGRAM
WIRING DIAGRAMS
2 WIRE SINGLE PHASE 50/60 HZ
G9-2 DBC, G9-2T DBC W/SMART FUNNEL
SCHEMATIC WIRING DIAGRAM
WIRING DIAGRAMS
2 WIRE SINGLE PHASE 50/60 HZ
100 VOLTS AC 2 WIRE SINGLE PHASE 50 HZ
SCHEMATIC WIRING DIAGRAM G9-2TB DBC W/SMART FUNNEL
WIRING DIAGRAMS
WIRING DIAGRAMS
2 WIRE SINGLE PHASE
50/60 HZ
SCHEMATIC WIRING DIAGRAM MHG
SINGLE PHASE, 50/60HZ
SCHEMATIC WIRING DIAGRAM MHG with WD CBA
WIRING DIAGRAMS
100 VOLTS AC, 120 VOLTS AC 240 VOLTS AC 2 WIRE + Gnd
100 VOLTS AC 120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
SCHEMATIC WIRING DIAGRAM
LPG-2E, LPGB-2E
WIRING DIAGRAMS
WIRING DIAGRAMS
120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
WIRING DIAGRAMS SCHEMATIC WIRING DIAGRAM LPG
LPG-A
WIRING DIAGRAMS SCHEMATIC WIRING DIAGRAM
230 VOLTS AC 2 WIRE SINGLE PHASE 50/60 HZ
120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
WIRING DIAGRAMS SCHEMATIC WIRING DIAGRAM LPG W/Capacitor
100 VOLTS AC 2 WIRE SINGLE PHASE 50-60 HZ
WIRING DIAGRAMS SCHEMATIC WIRING DIAGRAM LPG-B
100 VOLT AC 120 VOLT AC 230 VOLT AC 240 VOLT AC
WIRING DIAGRAMS
SCHEMATIC WIRING DIAGRAM G1, G2, G3 & G2 trifecta
2 WIRE + GRD SINGLE PHASE 50/60 HZ
2 WIRE
SCHEMATIC WIRING DIAGRAM G9
SCHEMATIC WIRING DIAGRAM G9-URN/CARAFE
120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
SCHEMATIC WIRING DIAGRAM G9WD-RH
SCHEMATIC WIRING DIAGRAM G9A HD
50 HZ
WIRING DIAGRAMS
120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
SCHEMATIC WIRING DIAGRAM G9
SCHEMATIC WIRING DIAGRAM G9
WIRING DIAGRAMS
SCHEMATICWIRINGDIAGRAMG9-2A HD
230 VOLTS AC 2 WIRE SINGLE PHASE 50 HZ
WIRING DIAGRAMS
WIRING DIAGRAMS
230 VOLTS AC 2 WIRE SINGLE PHASE 50/60 HZ
FPGA
WIRING DIAGRAMS
120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
SCHEMATIC WIRING DIAGRAM
100 VOLTS AC 120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
WIRING DIAGRAMS
FPG-2 DBC, FPGB-2 DBC
SCHEMATIC WIRING DIAGRAM
FPG-2A DBC
230 VOLTS AC
50 HZ