BUNN-O-MATIC CORPORATION
SERVICE & REPAIR MANUAL
GRINDERS
Includes MHG, FPG FPG-2, LPG-2, G1, G2, G3 G2 trifecta, G9, G9WD
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
CONTENTS
RECOMMENDED DAILY CLEANING
CAPACITY CHART
INTRODUCTION
ADJUSTMENTS
MUST BE COMPLETED BY AUTHORIZED SERVICE PERSONNEL DO NOT PLUG IN
SEE INSTRUCTIONS BELOW BEFORE USING
G9 WD - Packaging & Shim Removal
housing. Figure
Off/On/Start Switch
Hopper Selector Switch
Batch Selector Switch Optional
Dispense Timer
OPERATING CONTROLS Continued
Model G9
Models G1, G2, G3 & G2 trifecta
Models LPG, LPG-2E
Model G9-2T DBC
Power ON/OFF Pad e 100V Models
OPERATING CONTROLS Continued Model MHG
Batch Selector Switch
OPERATING CONTROLS Continued Model FPG
Model FPG-2 DBC
PAD c
TROUBLESHOOTING
Problem
Probable Cause
Remedy
TROUBLESHOOTING cont
Problem
Probable Cause
Remedy
Problem
Refer to Service - Snubber for re
Probable Cause
Remedy
PROBLEM
PROBABLE CAUSE
REMEDY
TROUBLESHOOTING cont
SERVICE
Component Access
Component Locations
P602
CUP SENSOR SWITCH MODEL G2 TRIFECTA
SERVICE Cont
BAG SENSOR SWITCH Models G1, G2, G3 or
AC MOTOR AND GRIND CHAMBER
SERVICE Cont
AC MOTOR AND GRIND CHAMBER cont
SERVICE Cont
FIG. 5 GRIND CHAMBER COMPONENTS
SERVICE Cont
AC MOTOR AND GRIND CHAMBER cont
SERVICE Cont
DC MOTOR AND GRIND CHAMBER - G1MD ONLY
DC MOTOR AND GRIND CHAMBER - G1MD ONLY cont
SERVICE Cont
DC MOTOR AND GRIND CHAMBER - G1MD ONLY cont
SERVICE Cont
12. Slide burr auger rotor/spring assembly and burr
FIG. 10 MOTOR REMOVAL
MOTOR Models LPG & FPG
SERVICE Cont
8. Remove spacer plate 3 and set aside for reas- sembly
SERVICE Cont
MOTOR Models LPG & FPG
MOTOR Models LPG & FPG
SERVICE Cont
21. Discard old motor and housing assembly
DECHAFFER Models LPG & FPG
SERVICE Cont
FIG. 14 DECHAFFER REMOVAL/REPLACEMENT
OPTONAL EXTRA
MOTOR Models G9, G9-2, MHG
FIG. 15 MOTOR
SERVICE Cont
FIG. 16 MOTOR WIRING
FIG. 17 MOTOR AND GRIND CHAMBER
Replace if excessively worn or damaged
NOTE Burrs must be replaced as a set
SERVICE Cont
WHI/ BLU to Snubber
SNUBBER Models G9, G9-2, MHG
SERVICE Cont
SERVICE Cont
Grinder Scale Model G9WD only CALIBRATION
LEVEL 2 FUNCTIONS
FIG. 20 CAPACITOR
Capacitor Model LPG only
SERVICE Cont
RED from Motor-LPG-2E BLK from Start Switch-LPG BLK from Power Cord
Circuit Breaker Models LPG, LPG-2E, FPG, FPG-2 DBC
SERVICE Cont
Hopper Selector Switch Model LPG-2E only
SERVICE Cont
FIG. 24 HOPPER SELECTOR SWITCH
WHI to OFF/ON/START Switch BLU to Timer P1-4 blu
FIG. 26 HOPPER SELECTOR SWITCH
Hopper Selector Switch Model G9-2 only
SERVICE Cont
SERVICE Cont
VIO to timer P1-2 BLK to Cordset BLK to timer P4-1
WHI/RED timer to P4-6 BLU to SW2 PNK to Intf conn
VIO to timer P1-2 BLK to Cordset WHI/RED timer to P4-6
FIG 30 URN/CARAFE SWITCH
Urn/Carafe Switch Models G9, G9-2
SERVICE Cont
ORN to TIMER
Batch Selector Switch Model FPG
SERVICE Cont
FIG 34 POTENTIOMETERS
Potentiometer Model FPG
SERVICE Cont
FIG. 37 RECTIFIER TERMINALS
Rectifier Models G1 MD, FPG-2 DBC
SERVICE Cont
Relay Early Model G-9
SERVICE Cont
Single set timer shown
Multi set timer Urn/Carafe similar
Relay Models G1, G2, G3, G2 trifecta
SERVICE Cont
FIG. 41 RELAY TERMINALS
RELAY cont
SERVICE Cont
Relay Models MHG, FPG-2 DBC, Late Model G-9, G9-2, G9-2 DBC
SERVICE Cont
FIG 42 RELAY
FIG 43 RELAY TERMINALS
5. Inspect the slide plates after reassembly. They must move freely
The slide plates must always remain flat for proper operation
SERVICE Cont
Replace if excessively worn or damaged
Hopper Slide Plates Models MHG
SERVICE Cont
5. Inspect the slide plates after reassembly. They must move freely
The slide plates must always remain flat for proper operation
Solenoids Models MHG, FPG-2 DBC, LPG-2, G9-2, G9-2 DBC
SERVICE Cont
7. Check the solenoid for coil action when the control
press the Off/On/Start switch to “START” lower
P1061
Timer Model LPG-2E
SERVICE Cont
Timer Models LPG, FPG
SERVICE Cont
Timer Model LPG-2E
P1748
If voltage is present as described, proceed to step
Timer Model G9
SERVICE Cont
Timer Model G9-2
FIG 52 TIMER
SERVICE Cont
Digital Timer
Control Board Model MHG
SERVICE Cont
FIG 53 CONTROL BOARD
FIG 54 CONTROL BOARD TERMINALS
Control Board Models FPG-2 & G9-2 DBC
FIG 55 CONTROL BOARD
SERVICE Cont
Membrane Switches Model MHG only
SERVICE Cont
TEST SWITCHES? NO YES PRESS RIGHT HIDDEN TO EXIT NOTHING PRESSED
TEST FREQUENCY? NO YES
Membrane Switches Models FPG-2 & G9-2 DBC
FIG 58 MEMBRANE SWITCH
SERVICE Cont
118.0 kΩ - 118.5 kΩ Across either pair
EMI Filter Models FPG & FPG-2
SERVICE Cont
Funnel Sensing Coil Models MHG & G9-2 DBC
SERVICE Cont
FIG 62 FUNNEL SENSING COIL
FIG 63 FUNNEL SENSING COIL TERMINALS
Memory Clock Board Model MHG
SERVICE Cont
MEMORY BOARD
GRN WHI RED BLK
Display Board Model MHG
SERVICE Cont
FIG 66 DISPLAY BOARD
To Control Board J8
TRIAC MAP for MHG
@ J5-4,5,6
TH1 & MOV2
TH2 & MOV3
TRIAC MAP for FPG-2 DBC and G9-2 DBC
TH1 & MOV1
TH2 & MOV2
TH3 & MOV3
SCHEMATIC WIRING DIAGRAM
WIRING DIAGRAMS
2 WIRE SINGLE PHASE 50/60 HZ
G9-2 DBC, G9-2T DBC W/SMART FUNNEL
SCHEMATIC WIRING DIAGRAM
WIRING DIAGRAMS
2 WIRE SINGLE PHASE 50/60 HZ
G9-2 DBC, G9-2T DBC W/SMART FUNNEL
WIRING DIAGRAMS
SCHEMATIC WIRING DIAGRAM G9-2TB DBC W/SMART FUNNEL
100 VOLTS AC 2 WIRE SINGLE PHASE 50 HZ
2 WIRE SINGLE PHASE
50/60 HZ
SCHEMATIC WIRING DIAGRAM MHG
WIRING DIAGRAMS
SCHEMATIC WIRING DIAGRAM MHG with WD CBA
WIRING DIAGRAMS
100 VOLTS AC, 120 VOLTS AC 240 VOLTS AC 2 WIRE + Gnd
SINGLE PHASE, 50/60HZ
SCHEMATIC WIRING DIAGRAM
LPG-2E, LPGB-2E
WIRING DIAGRAMS
100 VOLTS AC 120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
WIRING DIAGRAMS
WIRING DIAGRAMS SCHEMATIC WIRING DIAGRAM LPG
120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
230 VOLTS AC 2 WIRE SINGLE PHASE 50/60 HZ
WIRING DIAGRAMS SCHEMATIC WIRING DIAGRAM
LPG-A
WIRING DIAGRAMS SCHEMATIC WIRING DIAGRAM LPG W/Capacitor
120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
WIRING DIAGRAMS SCHEMATIC WIRING DIAGRAM LPG-B
100 VOLTS AC 2 WIRE SINGLE PHASE 50-60 HZ
WIRING DIAGRAMS
SCHEMATIC WIRING DIAGRAM G1, G2, G3 & G2 trifecta
2 WIRE + GRD SINGLE PHASE 50/60 HZ
100 VOLT AC 120 VOLT AC 230 VOLT AC 240 VOLT AC
SCHEMATIC WIRING DIAGRAM G9
SCHEMATIC WIRING DIAGRAM G9-URN/CARAFE
120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
2 WIRE
SCHEMATIC WIRING DIAGRAM G9A HD
50 HZ
WIRING DIAGRAMS
SCHEMATIC WIRING DIAGRAM G9WD-RH
SCHEMATIC WIRING DIAGRAM G9
SCHEMATIC WIRING DIAGRAM G9
WIRING DIAGRAMS
120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
WIRING DIAGRAMS
230 VOLTS AC 2 WIRE SINGLE PHASE 50 HZ
SCHEMATICWIRINGDIAGRAMG9-2A HD
WIRING DIAGRAMS
FPGA
WIRING DIAGRAMS
120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
230 VOLTS AC 2 WIRE SINGLE PHASE 50/60 HZ
100 VOLTS AC 120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
WIRING DIAGRAMS
FPG-2 DBC, FPGB-2 DBC
SCHEMATIC WIRING DIAGRAM
FPG-2A DBC
230 VOLTS AC
50 HZ
SCHEMATIC WIRING DIAGRAM