GRINDERS
BUNN-O-MATIC CORPORATION
SERVICE & REPAIR MANUAL
Includes MHG, FPG FPG-2, LPG-2, G1, G2, G3 G2 trifecta, G9, G9WD
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
CONTENTS
INTRODUCTION
RECOMMENDED DAILY CLEANING
CAPACITY CHART
ADJUSTMENTS
G9 WD - Packaging & Shim Removal
MUST BE COMPLETED BY AUTHORIZED SERVICE PERSONNEL DO NOT PLUG IN
SEE INSTRUCTIONS BELOW BEFORE USING
housing. Figure
Batch Selector Switch Optional
Off/On/Start Switch
Hopper Selector Switch
Dispense Timer
Models G1, G2, G3 & G2 trifecta
OPERATING CONTROLS Continued
Model G9
Models LPG, LPG-2E
OPERATING CONTROLS Continued Model MHG
Power ON/OFF Pad e 100V Models
Model G9-2T DBC
Model FPG-2 DBC
Batch Selector Switch
OPERATING CONTROLS Continued Model FPG
PAD c
Probable Cause
TROUBLESHOOTING
Problem
Remedy
Probable Cause
TROUBLESHOOTING cont
Problem
Remedy
Probable Cause
Problem
Refer to Service - Snubber for re
Remedy
REMEDY
PROBLEM
PROBABLE CAUSE
TROUBLESHOOTING cont
Component Locations
SERVICE
Component Access
P602
BAG SENSOR SWITCH Models G1, G2, G3 or
SERVICE Cont
CUP SENSOR SWITCH MODEL G2 TRIFECTA
AC MOTOR AND GRIND CHAMBER
SERVICE Cont
AC MOTOR AND GRIND CHAMBER cont
SERVICE Cont
AC MOTOR AND GRIND CHAMBER cont
SERVICE Cont
FIG. 5 GRIND CHAMBER COMPONENTS
SERVICE Cont
DC MOTOR AND GRIND CHAMBER - G1MD ONLY
DC MOTOR AND GRIND CHAMBER - G1MD ONLY cont
SERVICE Cont
12. Slide burr auger rotor/spring assembly and burr
SERVICE Cont
DC MOTOR AND GRIND CHAMBER - G1MD ONLY cont
SERVICE Cont
MOTOR Models LPG & FPG
FIG. 10 MOTOR REMOVAL
MOTOR Models LPG & FPG
SERVICE Cont
8. Remove spacer plate 3 and set aside for reas- sembly
21. Discard old motor and housing assembly
SERVICE Cont
MOTOR Models LPG & FPG
FIG. 14 DECHAFFER REMOVAL/REPLACEMENT
DECHAFFER Models LPG & FPG
SERVICE Cont
OPTONAL EXTRA
SERVICE Cont
MOTOR Models G9, G9-2, MHG
FIG. 15 MOTOR
FIG. 16 MOTOR WIRING
NOTE Burrs must be replaced as a set
FIG. 17 MOTOR AND GRIND CHAMBER
Replace if excessively worn or damaged
SERVICE Cont
SERVICE Cont
SNUBBER Models G9, G9-2, MHG
WHI/ BLU to Snubber
LEVEL 2 FUNCTIONS
Grinder Scale Model G9WD only CALIBRATION
SERVICE Cont
SERVICE Cont
Capacitor Model LPG only
FIG. 20 CAPACITOR
SERVICE Cont
Circuit Breaker Models LPG, LPG-2E, FPG, FPG-2 DBC
RED from Motor-LPG-2E BLK from Start Switch-LPG BLK from Power Cord
FIG. 24 HOPPER SELECTOR SWITCH
Hopper Selector Switch Model LPG-2E only
SERVICE Cont
WHI to OFF/ON/START Switch BLU to Timer P1-4 blu
SERVICE Cont
Hopper Selector Switch Model G9-2 only
FIG. 26 HOPPER SELECTOR SWITCH
WHI/RED timer to P4-6 BLU to SW2 PNK to Intf conn
SERVICE Cont
VIO to timer P1-2 BLK to Cordset BLK to timer P4-1
VIO to timer P1-2 BLK to Cordset WHI/RED timer to P4-6
SERVICE Cont
Urn/Carafe Switch Models G9, G9-2
FIG 30 URN/CARAFE SWITCH
SERVICE Cont
Batch Selector Switch Model FPG
ORN to TIMER
SERVICE Cont
Potentiometer Model FPG
FIG 34 POTENTIOMETERS
SERVICE Cont
Rectifier Models G1 MD, FPG-2 DBC
FIG. 37 RECTIFIER TERMINALS
Single set timer shown
Relay Early Model G-9
SERVICE Cont
Multi set timer Urn/Carafe similar
Relay Models G1, G2, G3, G2 trifecta
SERVICE Cont
SERVICE Cont
RELAY cont
FIG. 41 RELAY TERMINALS
FIG 42 RELAY
Relay Models MHG, FPG-2 DBC, Late Model G-9, G9-2, G9-2 DBC
SERVICE Cont
FIG 43 RELAY TERMINALS
SERVICE Cont
5. Inspect the slide plates after reassembly. They must move freely
The slide plates must always remain flat for proper operation
Replace if excessively worn or damaged
5. Inspect the slide plates after reassembly. They must move freely
Hopper Slide Plates Models MHG
SERVICE Cont
The slide plates must always remain flat for proper operation
7. Check the solenoid for coil action when the control
Solenoids Models MHG, FPG-2 DBC, LPG-2, G9-2, G9-2 DBC
SERVICE Cont
press the Off/On/Start switch to “START” lower
SERVICE Cont
Timer Model LPG-2E
P1061
Timer Model LPG-2E
Timer Models LPG, FPG
SERVICE Cont
P1748
SERVICE Cont
Timer Model G9
If voltage is present as described, proceed to step
SERVICE Cont
Timer Model G9-2
FIG 52 TIMER
Digital Timer
FIG 53 CONTROL BOARD
Control Board Model MHG
SERVICE Cont
FIG 54 CONTROL BOARD TERMINALS
SERVICE Cont
FIG 55 CONTROL BOARD
Control Board Models FPG-2 & G9-2 DBC
TEST SWITCHES? NO YES PRESS RIGHT HIDDEN TO EXIT NOTHING PRESSED
Membrane Switches Model MHG only
SERVICE Cont
TEST FREQUENCY? NO YES
SERVICE Cont
FIG 58 MEMBRANE SWITCH
Membrane Switches Models FPG-2 & G9-2 DBC
SERVICE Cont
EMI Filter Models FPG & FPG-2
118.0 kΩ - 118.5 kΩ Across either pair
FIG 62 FUNNEL SENSING COIL
Funnel Sensing Coil Models MHG & G9-2 DBC
SERVICE Cont
FIG 63 FUNNEL SENSING COIL TERMINALS
MEMORY BOARD
Memory Clock Board Model MHG
SERVICE Cont
GRN WHI RED BLK
FIG 66 DISPLAY BOARD
Display Board Model MHG
SERVICE Cont
To Control Board J8
TH1 & MOV2
TRIAC MAP for MHG
@ J5-4,5,6
TH2 & MOV3
TH2 & MOV2
TRIAC MAP for FPG-2 DBC and G9-2 DBC
TH1 & MOV1
TH3 & MOV3
2 WIRE SINGLE PHASE 50/60 HZ
SCHEMATIC WIRING DIAGRAM
WIRING DIAGRAMS
G9-2 DBC, G9-2T DBC W/SMART FUNNEL
2 WIRE SINGLE PHASE 50/60 HZ
SCHEMATIC WIRING DIAGRAM
WIRING DIAGRAMS
G9-2 DBC, G9-2T DBC W/SMART FUNNEL
100 VOLTS AC 2 WIRE SINGLE PHASE 50 HZ
SCHEMATIC WIRING DIAGRAM G9-2TB DBC W/SMART FUNNEL
WIRING DIAGRAMS
SCHEMATIC WIRING DIAGRAM MHG
2 WIRE SINGLE PHASE
50/60 HZ
WIRING DIAGRAMS
100 VOLTS AC, 120 VOLTS AC 240 VOLTS AC 2 WIRE + Gnd
SCHEMATIC WIRING DIAGRAM MHG with WD CBA
WIRING DIAGRAMS
SINGLE PHASE, 50/60HZ
WIRING DIAGRAMS
SCHEMATIC WIRING DIAGRAM
LPG-2E, LPGB-2E
100 VOLTS AC 120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
WIRING DIAGRAMS
WIRING DIAGRAMS SCHEMATIC WIRING DIAGRAM LPG
120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
LPG-A
WIRING DIAGRAMS SCHEMATIC WIRING DIAGRAM
230 VOLTS AC 2 WIRE SINGLE PHASE 50/60 HZ
WIRING DIAGRAMS SCHEMATIC WIRING DIAGRAM LPG W/Capacitor
120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
WIRING DIAGRAMS SCHEMATIC WIRING DIAGRAM LPG-B
100 VOLTS AC 2 WIRE SINGLE PHASE 50-60 HZ
2 WIRE + GRD SINGLE PHASE 50/60 HZ
WIRING DIAGRAMS
SCHEMATIC WIRING DIAGRAM G1, G2, G3 & G2 trifecta
100 VOLT AC 120 VOLT AC 230 VOLT AC 240 VOLT AC
120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
SCHEMATIC WIRING DIAGRAM G9
SCHEMATIC WIRING DIAGRAM G9-URN/CARAFE
2 WIRE
WIRING DIAGRAMS
SCHEMATIC WIRING DIAGRAM G9A HD
50 HZ
SCHEMATIC WIRING DIAGRAM G9WD-RH
WIRING DIAGRAMS
SCHEMATIC WIRING DIAGRAM G9
SCHEMATIC WIRING DIAGRAM G9
120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
SCHEMATICWIRINGDIAGRAMG9-2A HD
230 VOLTS AC 2 WIRE SINGLE PHASE 50 HZ
WIRING DIAGRAMS
WIRING DIAGRAMS
120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
FPGA
WIRING DIAGRAMS
230 VOLTS AC 2 WIRE SINGLE PHASE 50/60 HZ
FPG-2 DBC, FPGB-2 DBC
100 VOLTS AC 120 VOLTS AC 2 WIRE SINGLE PHASE 60 HZ
WIRING DIAGRAMS
SCHEMATIC WIRING DIAGRAM
50 HZ
FPG-2A DBC
230 VOLTS AC
SCHEMATIC WIRING DIAGRAM