Table 14 Ð Troubleshooting (cont)

SYMPTOMS

CAUSE

REMEDY

Compressor

Leak in system

Repair leak.

loses oil

Mechanical damage (blown piston or broken

Repair damage or replace compressor as needed.

 

discharge valve)

 

 

Oil trapped in line

Check piping for oil traps.

 

Crankcase heater not energized

Check wiring and crankcase heater contacts on the

 

during shutdown

temperature controller, and replace heater if necessary.

Hot liquid line

Shortage of refrigerant due to leak

Repair leak and recharge.

Frosted liquid line

Shutoff valve partially closed or restricted

Open valve or remove restriction.

 

Restricted ®lter drier

Replace ®lter drier.

Frosted suction line

Expansion valve admitting excess refrigerant

Adjust expansion valve. Replace valve if defective.

Compressor will

Burned-out coil

Replace coil.

not unload

 

 

Defective capacity control valve

Replace valve.

 

 

Miswired solenoid

Rewire correctly.

 

Weak, broken, or wrong valve body spring

Replace spring.

Compressor will

Miswired solenoid

Rewire correctly.

not load

 

 

Defective capacity control valve

Replace valve.

 

 

Plugged strainer (high side)

Clean or replace strainer.

 

Stuck or damaged unloader piston or piston ring(s)

Clean or replace the necessary parts.

System noises

Piping vibration

Support piping as required.

 

 

Check for loose pipe connectors.

 

Expansion valve hissing

Add refrigerant.

 

 

Check for plugged liquid line strainer.

 

Compressor noisy

Check valve plates for valve noise.

 

 

Replace compressor (worn bearings).

 

 

Check for loose compressor holddown bolts.

Freeze-up

Improper charging

Make sure a full quantity of ¯uid is ¯owing through the

 

 

cooler while charging, and suction pressure in cooler is

 

 

equal to or greater than pressure corresponding to 32 F

 

 

(0° C) (58 psig [400 kPa] for Refrigerant 22).

 

Improperly set safety thermostat

Check safety thermostat for proper setting at beginning of

 

 

each season.

 

Operating with safety thermostat bypassed

If thermostat was bypassed for checking, be sure it is back

 

 

in circuit before starting unit.

 

Improper circulation of condenser water

Use adequately sized cleanable strainer in the condenser

 

 

water circuit. Make sure strainer is clean. It may sometimes

 

 

be necessary to chemically treat the water to prevent for-

 

 

mation of deposits.

 

System not drained for winter shutdown

Remove drain plugs at end of cooling season. Blow out any

 

 

residual water. Instead of draining, a suitable anti-freeze

 

 

may be added to the water. Damage to chiller due to freez-

 

 

ing is considered abuse and is not covered by warranty.

 

Loose Thermistor

Tighten thermistor to pipe and reinsulate (30HW).

39

Page 39
Image 39
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