30HK040-060 30HL050,060 30HW018-040
CONTENTS
Installation, Start-Up and Service Instructions
Reciprocating Liquid Chillers 50/60 Hz
Fig. 2 Ð 30HWA,B Unit
SAFETY CONSIDERATIONS
GENERAL
Fig. 3 Ð 30HWC,S Unit Fig. 1 Ð 30HK,HL Unit 30HK Shown
INSTALLATION
Step 2 Ð Rig and Place Unit
Step 3 Ð Place the Unit
Fig. 4 Ð 30HK040-060 Fluid Cooled
FRONT VIEW
RIGHT SIDE VIEW
Fig. 5 Ð 30HL050,060 Condenserless
1. Standard unit shown with the sound en- closure accessory
CLY Ð Cylinder COMP Ð Compressor CONN Ð Connection K.O. Ð Knockout
Fig. 6 Ð 30HWA018-040 Condenserless
REAR VIEW LEFT SIDE VIEW
RIGHT SIDE VIEW
3. Dimensions are in inches. Dimensions in are in millimeters
Fig. 7 Ð 30HWB018-040 Fluid Cooled
2. Denotes accessory or factory-installed option
1. Denotes center of gravity
FRONT VIEW
Fig. 8 Ð 30HWC,S018-040 Fluid Cooled
LEFT SIDE VIEW
RIGHT SIDE VIEW
WEIGHT DISTRIBUTION AT EACH MOUNTING HOLE, 60 HZ UNITS
Fig. 9 Ð Weight Distribution and Mounting Hole Location 30HK,HL Units
Fig. 10 Ð Mounting Hole Weight Distribution 30HW Units
WEIGHT DISTRIBUTION AT EACH MOUNTING HOLE, 50 HZ UNITS
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Table 2A Ð Physical Data 30HL, HWA Condenserless Units Ð English
Table 2B Ð Physical Data 30HL, HWA Condenserless Units Ð SI
Fig. 11 Ð Factory-Installed Unit Wheels Fig. 12 Ð Compressor Mounting
THUMB-SCREW BRAKE
Fig. 13 Ð Typical Piping with Fluid-Cooled 30HWB Unit Shown
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Fig. 15 Ð Installed Coupling Fastening Grooved Pipe Ends
COOLER PRESSURE DROP Ð 30HW UNITS
Table 3 Ð Minimum Cooler and Condenser Flow Rates Minimum Loop Volume
Fig. 16 Ð Cooler and Condenser Water Pressure Drop
COOLER PRESSURE DROP Ð 30HK, HL UNITS
30HK UNITS
Fig. 16 Ð Cooler and Condenser Water Pressure Drop cont
CONDENSER PRESSURE DROP Ð
30HWB UNITS
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Table 4A Ð Electrical Data Ð 30HK, HWB, HWC, HWS Fluid-Cooled Units
Table 4B Ð Electrical Data Ð 30HL and HWA Condenserless Units
30HK, HL, HWA, HWB
FIELD CONTROL WIRING, 50 Hz UNITS
Fig. 17 Ð Field Wiring Diagram 30HK, HL Units
FIELD POWER WIRING, 60 Hz UNITS
FIELD ACCESSORY WIRING
Fig. 18 Ð Field Wiring Diagram 30HW Units
Interrupt Field Wiring Factory Wiring
R Ð Relay
Fig. 19 Ð 30HK, HL Control Box
PRE-START-UP
Initial Check
Fig. 20 Ð 30HW Control Box Components Label
Table 6 Ð Deadband Setting
Check Refrigerant Charge
Table 5 Ð Typical Deadband Requirements
START-UP AND OPERATION
Operating Limitations
Check Refrigerant Feed Components
Table 7 Ð Pressure Relief Valve Settings
Compressor and Unit Protective Devices
Check Unit Safeties
Table 8 Ð Factory Settings, High-Pressure Switch Fixed
Table 9 Ð Factory Settings, Low-Pressure Switch Fixed
Fig. 21 Ð Temperature Controller
UNIT OPERATION Capacity Control and Operating Sequence Ð
Table 10 Ð Capacity Control Steps Ð 30HK, HL Standard Units
SERVICE
Fig. 22 Ð Thermistor
Table 12A Ð Sensor Temperature F vs Resistance
11,111
Table 12B Ð Sensor Temperature C vs Resistance
Fig. 23 Ð Typical Tube Sheet
SERVICING COOLER 30HK,HL ONLY
Tightening Cooler Head Bolts
Table 13 Ð Plugs and Tubes
TROUBLESHOOTING
Fig. 24 Ð Elliott Tube Plug
Fig. 25 Ð Typical Tube Sheet
Table 14 Ð Troubleshooting
Compressor cycles control
Table 14 Ð Troubleshooting cont
ing is considered abuse and is not covered by warranty
may be added to the water. Damage to chiller due to freez
SERVICE TRAINING
CALL FOR FREE CATALOG
B. Preliminary Equipment Check YES or NO
START-UP CHECKLIST FOR CHILLER SYSTEMS Remove and use for job le
A. Preliminary Information
EQUIPMENT Chiller MODEL #
B. Preliminary Equipment Check YES or NO cont
CL-2
C. Unit Start-Up cont
CL-3
Copyright 1998 Carrier Corporation