Installation, Start-Up and Service Instructions
CONTENTS
30HK040-060 30HL050,060 30HW018-040
Reciprocating Liquid Chillers 50/60 Hz
GENERAL
SAFETY CONSIDERATIONS
Fig. 2 Ð 30HWA,B Unit
Fig. 3 Ð 30HWC,S Unit Fig. 1 Ð 30HK,HL Unit 30HK Shown
INSTALLATION
Step 2 Ð Rig and Place Unit
Step 3 Ð Place the Unit
Fig. 4 Ð 30HK040-060 Fluid Cooled
FRONT VIEW
RIGHT SIDE VIEW
Fig. 5 Ð 30HL050,060 Condenserless
1. Standard unit shown with the sound en- closure accessory
CLY Ð Cylinder COMP Ð Compressor CONN Ð Connection K.O. Ð Knockout
Fig. 6 Ð 30HWA018-040 Condenserless
REAR VIEW LEFT SIDE VIEW
RIGHT SIDE VIEW
2. Denotes accessory or factory-installed option
Fig. 7 Ð 30HWB018-040 Fluid Cooled
3. Dimensions are in inches. Dimensions in are in millimeters
1. Denotes center of gravity
LEFT SIDE VIEW
Fig. 8 Ð 30HWC,S018-040 Fluid Cooled
FRONT VIEW
RIGHT SIDE VIEW
Fig. 10 Ð Mounting Hole Weight Distribution 30HW Units
Fig. 9 Ð Weight Distribution and Mounting Hole Location 30HK,HL Units
WEIGHT DISTRIBUTION AT EACH MOUNTING HOLE, 60 HZ UNITS
WEIGHT DISTRIBUTION AT EACH MOUNTING HOLE, 50 HZ UNITS
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Table 2B Ð Physical Data 30HL, HWA Condenserless Units Ð SI
Table 2A Ð Physical Data 30HL, HWA Condenserless Units Ð English
THUMB-SCREW BRAKE
Fig. 11 Ð Factory-Installed Unit Wheels Fig. 12 Ð Compressor Mounting
Fig. 13 Ð Typical Piping with Fluid-Cooled 30HWB Unit Shown
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Fig. 15 Ð Installed Coupling Fastening Grooved Pipe Ends
Fig. 16 Ð Cooler and Condenser Water Pressure Drop
Table 3 Ð Minimum Cooler and Condenser Flow Rates Minimum Loop Volume
COOLER PRESSURE DROP Ð 30HW UNITS
COOLER PRESSURE DROP Ð 30HK, HL UNITS
CONDENSER PRESSURE DROP Ð
Fig. 16 Ð Cooler and Condenser Water Pressure Drop cont
30HK UNITS
30HWB UNITS
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Table 4A Ð Electrical Data Ð 30HK, HWB, HWC, HWS Fluid-Cooled Units
30HK, HL, HWA, HWB
Table 4B Ð Electrical Data Ð 30HL and HWA Condenserless Units
FIELD POWER WIRING, 60 Hz UNITS
Fig. 17 Ð Field Wiring Diagram 30HK, HL Units
FIELD CONTROL WIRING, 50 Hz UNITS
FIELD ACCESSORY WIRING
Fig. 18 Ð Field Wiring Diagram 30HW Units
Interrupt Field Wiring Factory Wiring
R Ð Relay
Fig. 19 Ð 30HK, HL Control Box
PRE-START-UP
Initial Check
Fig. 20 Ð 30HW Control Box Components Label
Table 6 Ð Deadband Setting
Check Refrigerant Charge
Table 5 Ð Typical Deadband Requirements
START-UP AND OPERATION
Operating Limitations
Check Refrigerant Feed Components
Table 7 Ð Pressure Relief Valve Settings
Compressor and Unit Protective Devices
Check Unit Safeties
Table 8 Ð Factory Settings, High-Pressure Switch Fixed
Table 9 Ð Factory Settings, Low-Pressure Switch Fixed
Fig. 21 Ð Temperature Controller
UNIT OPERATION Capacity Control and Operating Sequence Ð
Table 10 Ð Capacity Control Steps Ð 30HK, HL Standard Units
SERVICE
Fig. 22 Ð Thermistor
11,111
Table 12A Ð Sensor Temperature F vs Resistance
Table 12B Ð Sensor Temperature C vs Resistance
Tightening Cooler Head Bolts
SERVICING COOLER 30HK,HL ONLY
Fig. 23 Ð Typical Tube Sheet
Table 13 Ð Plugs and Tubes
TROUBLESHOOTING
Fig. 24 Ð Elliott Tube Plug
Fig. 25 Ð Typical Tube Sheet
Compressor cycles control
Table 14 Ð Troubleshooting
Table 14 Ð Troubleshooting cont
ing is considered abuse and is not covered by warranty
may be added to the water. Damage to chiller due to freez
CALL FOR FREE CATALOG
SERVICE TRAINING
A. Preliminary Information
START-UP CHECKLIST FOR CHILLER SYSTEMS Remove and use for job le
B. Preliminary Equipment Check YES or NO
EQUIPMENT Chiller MODEL #
CL-2
B. Preliminary Equipment Check YES or NO cont
CL-3
C. Unit Start-Up cont
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