Table 7ÐModel 58ZAV Orifice Size² and Manifold Pressure for Correct Input (Continued)

(Tabulated Data Based on 23,000 BTUH Per Burner, Derated 4 percent per 1000 Ft Above Sea Level)*

 

ALTITUDE

AVG GAS

 

 

 

 

 

SPECIFIC GRAVITY OF NATURAL GAS

 

 

 

 

HEAT VALUE

 

0.58

 

0.60

 

0.62

 

0.64

 

0.66

 

 

RANGE

 

 

 

 

 

 

 

(FT)

AT ALTITUDE

Orifice

 

Manifold

Orifice

 

Manifold

Orifice

 

Manifold

Orifice

 

Manifold

Orifice

 

Manifold

 

 

(BTU/CU FT)

 

 

 

 

 

 

 

 

No.

 

Pressure

No.

 

Pressure

No.

 

Pressure

No.

 

Pressure

No.

 

Pressure

 

 

 

575

43

 

3.0

43

 

3.1

43

 

3.2

43

 

3.3

43

 

3.4

 

 

 

600

43

 

2.7

43

 

2.8

43

 

2.9

43

 

3.0

43

 

3.1

Only

 

9001

625

43

 

2.5

43

 

2.6

43

 

2.7

43

 

2.8

43

 

2.8

 

 

650

43

 

2.3

43

 

2.4

43

 

2.5

43

 

2.6

43

 

2.6

 

 

 

 

 

 

 

 

U.S.A.

 

to

675

43

 

2.1

43

 

2.2

43

 

2.3

43

 

2.4

43

 

2.4

 

 

700

48

 

3.8

43

 

2.1

43

 

2.1

43

 

2.2

43

 

2.3

 

 

 

 

 

 

 

 

 

 

10,000

725

48

 

3.5

48

 

3.6

48

 

3.7

43

 

2.1

43

 

2.1

 

 

 

750

49

 

3.8

48

 

3.4

48

 

3.5

48

 

3.6

48

 

3.7

 

 

 

775

49

 

3.6

49

 

3.7

49

 

3.8

48

 

3.4

48

 

3.5

*For size 135-20 only, input is 22,500 Btuh per burner. Deduct 0.1-in. wc from manifold pressure shown in table. Change orifice size if manifold pressure falls below 3.2-in. wc on altitudes up to 2000 ft, otherwise change orifice size if manifold pressure falls below 2.0-in. wc.

² Orifice sizes shown in BOLD are factory installed.

NOTE: If orifice hole appears damaged or it is suspected to have been redrilled, check orifice hole with a numbered drill bit of correct size. Never redrill an orifice. A burr-free and squarely aligned orifice hole is essential for proper flame characteristics.

Table 8ÐAltitude Derate Multiplier for U.S.A.

ALTITUDE

% OF

DERATE MULTIPLIER

(FT)

DERATE

FACTOR FOR U.S.A*

 

 

 

0Ð2000

0

1.00

 

 

 

2001Ð3000

8Ð12

0.90

 

 

 

3001Ð4000

12Ð16

0.86

4001Ð5000

16Ð20

0.82

 

 

 

5001Ð6000

20Ð24

0.78

 

 

 

6001Ð7000

24Ð28

0.74

7001Ð8000

28Ð32

0.70

 

 

 

8001Ð9000

32Ð36

0.66

 

 

 

9001Ð10,000

36Ð40

0.62

 

 

 

* Derate multiplier factor is based on midpoint altitude for altitude range.

BURNER

ORIFICE

A93059

DO NOT redrill orifices. Improper drilling (burrs, out-of- round holes, etc.) can cause excessive burner noise and misdirection of burner flames. This can result in flame impingement of burners and heat exchangers, causing failures.

(3.) After correct manifold pressure is obtained, replace gas valve regulator adjustment screw cap and verify adjusted gas input rate using method outlined in item c.

(4.) Burner flame should be clear blue, almost transparent. (See Fig. 19.)

c. Verify natural gas input rate by clocking gas meter.

NOTE: High-Altitude Adjustment

United States

At installation altitudes above 2000 ft, this furnace has been approved for a 4 percent derate for each 1000 ft above sea level. See Table 8 for derate multiplier factor.

EXAMPLE:

92,000 Btuh input furnace installed at 4300 ft.

Furnace Input

 

Derate

 

Furnace Input Rate

Rate at

X

Multiplier

=

at Installation

Sea Level

 

Factor

 

Altitude

92,000

 

0.82

 

75,440

Canada

At installation altitudes from 2000 to 4500 ft, this furnace must be derated 10 percent by an authorized Gas Conversion Station. To determine correct input rate for altitude, see example above and use 0.90 as derate multiplier factor.

a.Turn off all other gas appliances and pilots.

b.Start furnace and let operate for 3 minutes.

c.Measure time (in sec) for gas meter test dial to complete 1 revolution.

d.Refer to Table 9 for cu ft of gas per hr.

e.Multiply gas rate (cu ft/hr) X heating value (Btu/cu ft) using natural gas heating value from local gas utility/supplier.

18

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Carrier 58ZAV operating instructions ÐAltitude Derate Multiplier for U.S.A, Example, Only 9001, 700 10,000 725 750

58ZAV specifications

The Carrier 58ZAV is a high-efficiency gas furnace that exemplifies Carrier's commitment to innovation and performance in residential heating solutions. Designed to provide optimal comfort, the 58ZAV boasts a range of features that cater to the needs of homeowners seeking reliable and energy-efficient heating systems.

One of the standout characteristics of the Carrier 58ZAV is its impressive Annual Fuel Utilization Efficiency (AFUE) rating, which often exceeds 95%. This high AFUE ratio means that the furnace converts a significant portion of its fuel into heat, ensuring minimal energy waste and lower utility bills. This efficiency aligns with modern energy standards and reflects Carrier's dedication to environmentally conscious engineering.

The 58ZAV employs a two-stage heating process, which allows for better temperature control and more consistent comfort levels throughout the home. The furnace operates on low capacity for most of the heating cycle, ensuring that it does not overheat the living spaces. When a quick boost of heat is needed, it can switch to high capacity, providing the necessary warmth efficiently.

Additionally, this gas furnace features a variable-speed blower motor. This motor adapts its speed according to the heating demand, delivering more even airflow and maintaining consistent humidity levels within the home. This adaptability not only enhances comfort but also contributes to a quieter operation, minimizing disruptive noise levels typically associated with traditional furnaces.

Incorporating advanced technology, the Carrier 58ZAV is compatible with smart thermostats and can be integrated into a home automation system. This feature allows homeowners to monitor and control their heating system remotely, optimizing energy usage and comfort from anywhere.

The furnace is designed with durability in mind, featuring a corrosion-resistant heat exchanger and other robust components that ensure long-lasting performance. Moreover, Carrier offers a range of warranties, providing peace of mind to homeowners investing in this heating solution.

Overall, the Carrier 58ZAV is a top-of-the-line gas furnace that combines efficiency, advanced technology, and comfort. With its high AFUE rating, two-stage heating process, variable-speed blower motor, and compatibility with smart home systems, it represents a modern heating solution that meets the demands of today's environmentally aware consumers. Whether for new installations or replacements, the 58ZAV stands out as a reliable choice for residential heating needs.