ASSEMBLY STEP 2

Fasten the Rail to the Motor Unit

Insert a 1/4"-20x1-3/4 bolt into the cover protection bolt hole on the back end of the rail as shown. Tighten securely with a 1/4"-20 lock nut. Do NOT overtighten.

Remove the two bolts from the top of the motor unit.

Place the “U” bracket, flat side down onto the motor unit and align the bracket hole with the bolt holes. Fasten with the previously removed bolts.

Align the rail assembly with the top of the motor unit. Slide the rail end onto the “U” bracket, all the way to the stops that protrude on the top and sides of the bracket.

Attach spreader to the motor unit with two screws.

HARDWARE SHOWN ACTUAL SIZE

CAUTION

To avoid SERIOUS damage to garage door opener, use ONLY those bolts/fasteners mounted in the top of the opener.

Hex Screws 8-32x7/16"

Chain

Spreader

Bolts

Motor Unit

Sprocket

"U" Bracket

Bolt

Cover

Protection

Bolt Hole

 

Lock Nut

Bolt 1/4"-20x1-3/4"

1/4"-20

ASSEMBLY STEP 3

Install the Idler Pulley

• Lay the chain/cable beside the rail, as shown.

Grasp the end of the cable and pass

Lock Nut

Chain and Cable

SLIDE RAIL TO STOPS ON TOP AND SIDES OF BRACKET

Bolt

Pulley Rail

Nut

Washer

 

approximately 12" (30 cm) of cable through the

 

window. Allow it to hang until Assembly Step 5.

Remove the tape from the idler pulley. The inside

 

center should be pre-greased. If dry, regrease to

 

ensure proper operation.

Place the idler pulley into the window as shown.

Insert the idler bolt from the top through the rail

 

and pulley. Tighten with a 3/8" lock washer and nut

 

underneath the rail until the lock washer is

 

compressed.

Rotate the pulley to be sure it spins freely.

Insert a 1/4"-20x1-3/4 bolt into the trolley stop hole

 

in the front of the rail as shown. Tighten securely

 

with a 1/4"-20 lock nut.

Idler

Screwdriver Trolley

Bolt

 

Bolt

Trolley

Stop Hole

 

Grease

 

Inside Pulley

Lock

Idler

Washer

Pulley

3/8"

Nut 3/8"

 

 

Cable Link

Lock

Idler Nut

Pulley

HARDWARE SHOWN ACTUAL SIZE

Idler Bolt

Bolt 1/4"-20x1-3/4"

Lock Nut 1/4"-20

Nut 3/8"

Lock Washer 3/8"

9