360efOM 6/22/06 4:22 PM Page 9
Assembly Instructions
Step 1: Frame Assembly
1.Place the unit and all accompanying parts in a clean, flat and open space.
2.Attach the Stabilizer Bar to the Frame using two M10 bolts with two M10 nuts. Tighten these bolts firmly using an Allen wrench on the bolt and a box wrench on the nut.
Step 2: Console Mast Assembly
1.Slide the Console Mast Cover onto the Console Mast Receiver with the Cover’s tabs facing down.
2.Hold the Console Mast slightly above the post on the front of the frame. Referring to the detail view in the Assembly Drawing; put the Cable End into the Sliding Hook so that the two are linked together.
3.Fit the Cable Bead into the slot at the top of the Stationary Hook by pulling up on the Tension Cable to move the Sliding Hook toward the Stationary Hook. Once the Cable Bead is in place, release the Tension Cable. The Cable Bead should remain in the Stationary Hook under tension.
4.Plug the wire from the Console Mast into the wire from the Console Mast Receiver.
5.Feed the slack in the wire and Tension Cable down into the Console Mast Receiver.
6.Slide the Console Mast into its housing on the frame. Be careful not to pinch the wire or tension cable while doing so, this could damage the wire.
7.Once the Console Mast is inserted into the frame, slide the Console Mast Cover up the Mast to allow access to the bolt holes at the bottom of the Mast. Attach the Console Mast to the Receiver using three M8 bolts.
8.Once the bolts are tightened down, snap the tabs on the Console Mast Cover into place on the Sidecases.
Step 3: Console Assembly
1.Hold the Console up to the top of the Console Mast and attach the three wires from the Mast to the back of the Console. Raise the Console to the front of the Mast and slide the slot in the back of the Console onto the top of the Mast. While sliding the Console on, feed the slack in the wires into the Mast. Note: Be careful not to pinch the wires while doing this, doing so could cause the unit to operate incorrectly.
2.Once the Console is in place on the Mast, attach it in place using four M5 x 15mm bolts.
Step 4: Footpad Assembly
1.Place the left Footpad on the left arm of the unit, and line up the holes in the f ootpad with the holes in the arm.
2.Place one M6 bolt (2.25 inches long) into the front hole of the footpad and through the arm. Place one M6 bolt (2.75 inches long) into the rear hole of the footpad and through the arm.
3.Thread one 5/16” Nylon Nut onto each of the M6 bolts. Use the hex wrench to turn the nut while holding the bolt with the M6 Allen wrench. Tighten the nuts until the bolts hold the footpad snugly in place.
4.Repeat the above steps with the right Footpad.
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