Tank Gauging System
Installation Manual
Page
Installation manual
Rosemount Tank Radar AB
Contents
Junction Boxes
Remote Display Unit RDU40
Field Communication Unit
BUS Modems
Connection to Computer Networks
Mechanical Installation
List of Drawings
Sensor Installation
Technical Data
Recovery of Packing Material
Recovery of Products
TOC-8
Introduction
Installation
General configuration of a TankRadar REX sys- tem
Installation
Manual Overview
Intrinsic Safety
Safety
Explosion Proof
Radar Unit
European Atex Directive Information
Special Conditions for Safe Use
Radar Tank Gauge
Schedule of Limitations
Transmitter Interface Card TIC
Certification label for the Temperature Multiplexer Card TMC
Temperature Multiplexer Card TMC
Certification label for the FF Adaptor Card FFA
FF Adaptor Card FFA
Certification label Atex for the Data Acquisition Unit
Data Acquisition Unit DAU
Approval label for the Remote Display Unit RDU40
Remote Display Unit 40 RDU
Installation Manual
Transmitter Head RTG 3900 REX
Description of 3900 REX
RTG 3900 transmitter head electronics
Transmitter Head Electronics
Relay Output Card ROC
Analog Processing Card APC
Field Communication Card FCC
External switch
Internal switch
Metrological Seal
Horn Antenna Gauge, RTG
Antenna Types
Parabolic Antenna Gauge, RTG
RTG 3950 Still Pipe Gauge
LPG/LNG Gauge, RTG
Local Readout Display
Data Acquisition Unit
DAU
Write Enable/Inhibit Switch
Power Supply
Connecting the Data Acquisition Unit, DAU
Temperature Sensors
Temperature Range
Selecting the temperature range
RDU 40 connected to the REX gauge
Remote Display Unit RDU40
Installation of RDU 40 master and slave
Back of RDU40
Data items
Two RDU 40 connected to the same REX
FCU Enclosure
Field Communication Unit
1 RS232 communication
Communication Ports
2 RS 485 communication
Write Inhibit/Enable Switch
Connection to a PC
Connecting the Field Communication Unit, FCU
Redundancy
Redundant FCUs, FBMs and workstations
Field Bus Modem
Bus Modems
DIN Rail Mounting
Field Bus Modem
3 TRL/2 Bus
Cable dimension Maximum Length
USB Communication
4 RS 232 Communication
USB Driver Installation
WizardWindowsXP / WizardWindowsXPUSB
Communicating with TankMaster
Operation Front Panel
10 RS 232 Interface
USB Interface
Cable to Host PC
Specifications Explosion protection
Power supply for RS-232
LED indicators
Enraf Bus Modem, EBM
Configuration
Connecting the Enraf Bus Modem
System Type Required Steps Optional Steps Described below
Installation Manual
Integrated Junction Box, JBi
Junction Boxes
Explosion Approval
Cable Inlets RTG
Design
2 JB 140-11 for EEx e environments
1 JB 140-15 for EEx i environments
Conduit outlets
Junction Boxes with Conduit Outlets
Junction Box JBT
Connection of Temperature Sensors
Junction Box JB 36/42
Connection of temperature sensors to JB 36/42 via cable
Connection to Computer Networks
Connect to the FCU for Quick Updates
Connect to TankMaster for Inventory Data
Connection to Computer Networks May
Mounting a Horn Antenna Gauge
Mechanical Installation
Installation Requirements
10-1
Free Space Requirements
10-2
10-3
Dimensions
10-4
Installation on the tank
10-5
Inclination Flange Ball model T30
10-6
Mounting the Parabolic Antenna Gauge
Inclination
Maximum inclination of flange towards the tank center
10-7
Inclination Flange Ball model T38-W
10-8
Free space requirements
10-9
10-10
Recommended Installation
Socket Requirements
Mounting the Flange Ball model T30
10-11
Mounting the Flange Ball model T38-W
10-12
10-13
Mounting the Antenna
10-14
10-15
10-16
10-17
10-18
10-19
Mounting a Still Pipe Gauge
10-20
Introduction
Flange Requirements
10-21
Still Pipe Requirements
Antenna size mm Pipe
10-22
Pipe Dimension Inch Max Area
Free space requirements RTG 3950 Fixed Version
10-23
10-24
Installation of the 3950 Fixed Version on the tank
10-25
10-26
10-27
Free space requirements RTG 3950 Inclined Version
10-28
10-29
10-30
Installation of the RTG 3950 Inclined Version
Mount the antenna on the lid
10-31
10-32
10-33
10-34
Mount the Waveguide
10-35
Connection
10-36
10-37
Still Pipe
Temperature and Pressure Measurement
10-38
Mounting a LPG/LNG Gauge
14. Still Pipe requirements
10-39
Reference Pin and Reflector
10-40
16. Mounting of reflector on pipe 4 inch SCH
10-41
Extension Pipe for Minimum Distance
10-42
10-43
10-44
10-45
10-46
Cabling for Power Supply
Electrical Installation of the REX Gauges
11-1
115 VAC 60 VAC
11-2
60 VDC 24 VDC
Cabling for TRL/2 Bus
11-3
Grounding
11-4
Connecting the Radar Tank Gauge
Terminated
11-5
Integrated Junction Box
11-6
Cable Outputs
Option W12 connection
Connection Description
Wiring
11-7
Intrinsically safe side EEx
Non-Intrinsically safe side EEx e
11-8
Analog output active Connection Description
11-9
Options
Analog output passive Connection Description
11-10
11-11
Tiway bus
11-12
Tiway Connection Description
Tiway bus +
11-13
Power
11.5.5 TRL/2 Bus
11-14
Relays
11-15
Normally Closed Normally Open
11-16
Analog Output
11-17
Sensor
Connecting the Temperature Sensors
11-18
Spot Elements
Average/Multiple Spot elements
11-19
Sensor Connection
Analog Inputs
11-20
Hart Slaves
11-21
11.5.11 DAU/RDU
11-22
Temperature Sensors
Sensor Installation
12-1
12-2
Installation of Multiple Spot Temperature sensors
Example
12-3
12-4
Sensor Installation May 12-5
12-5
Mechanical Installation
Water Level Sensor
Tank geometry for the Water Level Sensor
12-6
Upper Range Value 20 mA = LA + Lower Range Value 4 mA =
12-7
Tank Zero Level
Water Zero Level is above the Tank Zero Level
12-8
List of Drawings
Mechanical Installation Drawings TankRadar REX
13-1
13-2
Electrical installation
Field Bus Modem, FBM
Remote Display Unit, RDU
13-3
Field Communication Unit, FCU
Data Acquisition Unit, Sdau
13-4
Temperature / WLS sensors
Junction Boxes JB
14-1
Technical Data
14.1 RTG
Analog Inputs
14-2
14.1.3 Analog Output
14-3
14.2 RTG
14-4
14.3 RTG
14-5
14.4 RTG
14-6
14.5 RTG
14-7
Data Acquisition Unit, DAU
14-8
Mechanical
14-9
View/Software
Electrical
TRL/2
14-10
Numerics
Index-1
Index May
Index-2
May Index Grounding Potential equalizing network Group Bus
Index-3
Index-4
Radar beam
Index-5
Index-6
Supply voltage switch Field Communication Unit
Index-7
Index-8
Page
Emerson Process Management
Rosemount Tank Gauging local representative