Emerson 308014EN, Edition 4 6-3

6-3

Rosemount Tank Radar REX

Chapter 6 The Field Communication

Installation Manual

308014EN, Edition 4

May 2013

6.2.2 RS 485 communication

Each FCM interface board can be replaced with FCI interface boards for

RS-485 communication.

Note! The wire terminals 1 and 3 respectively 2 and 4 on FCM board connector

are parallel connected. See installation drawing.

6.3 Write Inhibit/Enable Switch

There is a write inhibit switch in the FCU that can be used to prevent

unauthorized changes in the FCU database. It can be locked in the write

inhibit position by securing a locking plate with a wire through the clevis

pins.

Figure 6-3. Write inhibit/enable switch.

230 V

115 V

Reset switch

Write inhibit

Write

enable

FCU_WriteEnableInhibit.eps

Contents

Main Page Page Copyright May 2013 Rosemount Tank Radar AB Contents 1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 2. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 3. DESCRIPTION OF 3900 REX . . . . . . . . . . . . . . . . . . . . . . 3-1 4. THE DATA ACQUISITION UNIT . . . . . . . . . . . . . . . . . . . . . 4-1 5. THE REMOTE DISPLAY UNIT RDU40. . . . . . . . . . . . . . . . 5-1 6. THE FIELD COMMUNICATION UNIT . . . . . . . . . . . . . . . . . . 6-1 7. BUS MODEMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 8. JUNCTION BOXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 9. CONNECTION TO COMPUTER NETWORKS. . . . . . . . . . . . . 9-1 10. MECHANICAL INSTALLATION. . . . . . . . . . . . . . . . . . . . . 10-1 11. ELECTRICAL INSTALLATION OF THE REX GAUGES. . . . . 11-1 12. SENSOR INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . 12-1 13. LIST OF DRAWINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1 14. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INDEX-1 Recovery of Packing Material Recovery of Products Page 1-1 Installation 1. Introduction Rosemount Tank Radar REX Chapter 1 Introduction 1-2 308014EN, Edition 4 May 2013 Figure 1-1. General configuration of a TankRadar REX sys- tem. 1-3 Installation 1-4 1.1 Manual Overview 2-1 2. Safety 2.1 Intrinsic Safety 2-2 2.2 Explosion Proof 2-3 2.3 European ATEX Directive Information 2.3.1 Radar Unit Special Conditions for Safe Use (X): 2-4 2.3.2 Radar Tank Gauge Special Conditions for Safe Use (X): 2-5 2.3.3 Transmitter Interface Card (TIC) 2-6 2.3.4 Temperature Multiplexer Card (TMC) 2-7 2.3.5 FF Adaptor Card (FFA) 2-8 2.3.6 Data Acquisition Unit (DAU) 2-9 2.3.7 Remote Display Unit 40 (RDU 40) Page 3-1 3. Description of 3900 REX Figure 3-1. The RTG 3900 gauge can use different antennas. 3.1 Transmitter Head RTG 3900 REX RTG 3920 RTG 3930 RTG 3950 RTG 3960 3-2 3.1.1 Transmitter Head Electronics Figure 3-2. RTG 3900 transmitter head electronics. 3-3 3.1.2 Analog Processing Card - APC 3.1.3 Transmitter Interface Card - TIC 3.1.4 Temperature Multiplexer Card - TMC 3.1.5 Relay Output Card - ROC 3-4 3-5 3.2 Antenna Types 3-6 4-1 4. The Data Acquisition Unit Figure 4-1. The Slave Data Acquisition Unit. 4.1 Local Readout Display 4-2 4.2 Write Enable/Inhibit Switch DAU 4-3 4.3 Connecting the Data Acquisition Unit, DAU 2100 4.3.1 Power Supply 4.3.2 Temperature Sensors Figure 4-3. The X21 terminal for temperature sensor connec- tions. 4-4 4.3.3 Selecting the temperature range Figure 4-4. Selecting the temperature range. Table 4-1. Temperature range settings. Temperature Range Pt 100 X1 X2 X3 5. The Remote Display Unit RDU40 . Figure 5-1. RDU 40 connected to the REX gauge. 5-2 5.1 Installation Figure 5-2. Installation of RDU 40 master and slave 5-3 Figure 5-3. Back of RDU40. 5-4 5.2 Two RDU 40 connected to the same REX 5.2.1 Data items 6-1 6. The Field Communication Unit Figure 6-1. The Field Communication Unit. 6.1 FCU Enclosure 6-2 6.2 Communication Ports Figure 6-2. FCU Bus Ports Table 6-1. Communication ports. 6.2.1 RS232 communication Alternative 4+2 Alternative 3+3 Alternative 2+4 6-3 6.2.2 RS 485 communication Figure 6-3. Write inhibit/enable switch. 6.3 Write Inhibit/Enable Switch 6-4 6.4 Connecting the Field Communication Unit, FCU 2160 6.4.1 Power Supply Figure 6-4. FCU marking for 115 VAC. Figure 6-5. Selecting the FCU power supply voltage. 6.4.2 Connection to a PC 6-5 6.5 Redundancy 6-6 7-1 7. Bus Modems Figure 7-2. Enraf Bus Modem Figure 7-1. Field Bus Modem 2180 7-2 7.1 Field Bus Modem 2180 7.1.1 DIN Rail Mounting 7-3 7-4 7-5 7.1.6 USB Driver Installation 7-6 7-7 7.1.7 Operation Front Panel Figure 7-7. FBM 2180 front panel 7.1.8 Communicating with TankMaster 7-8 7.1.9 USB Interface Figure 7-9. COM port configuration for RS232 Figure 7-8. Virtual COM port for USB interface 7.1.10 RS 232 Interface 7-9 7-10 7.2 Enraf Bus Modem, EBM Figure 7-10. A system where Enraf gauges have been replaced by TankRadar Rex. 7-11 WinSetup 7-12 8-1 8. Junction Boxes Figure 8-1. Overview of the different junction boxes in a TankRadar Rex system. 8.1 Integrated Junction Box, JBi 8.1.1 Explosion Approval 8-2 8.1.2 Design Figure 8-2. RTG 3900 with Integrated Junction Box. 8.1.3 Cable Inlets - RTG 3900 EEX i 8-3 8.2 Junction Boxes for Intrinsically Safe and EEX e environments 8.2.2 JB 140-11 for EEx e environments 8-4 8.2.3 Junction Boxes with Conduit Outlets Figure 8-4. Connection to rigid pipes via a junction box with conduit outlets. 8-5 8.3 Connection of Temperature Sensors 8-6 8.3.2 Junction Box JB 36/42 Figure 8-7. Connection of temperature sensors to JB 36/42 via cable. 9-1 9. Connection to Computer Networks 9.1 Connect to the FCU for Quick Updates 9.2 Connect to TankMaster for Inventory Data Figure 9-1. Connecting a host computer to the TankRadar REX system. Page 10-1 10. Mechanical Installation Figure 10-1. Installation requirements for Horn Antenna Gauge. 10.1 Mounting a Horn Antenna Gauge 10.1.1 Installation Requirements 10-2 10.1.2 Free Space Requirements Figure 10-2. Free space requirements for RTG with Horn antenna. 10-3 10-4 10-5 10-6 10.2 Mounting the Parabolic Antenna Gauge Figure 10-4. Maximum inclination of flange along the tank wall. 10.2.1 Inclination Inclination - Flange Ball model T30 10-7 10-8 10-9 10.2.2 Free Space Requirements Figure 10-8. Free space requirements. 10-10 10.2.3 Socket Requirements Figure 10-9. Socket requirements. 10.2.4 Recommended Installation 10-11 10-12 10-13 10-14 10-15 10-16 10-17 10-18 10-19 10-20 10.3 Mounting a Still Pipe Gauge 10.3.1 Introduction 10-21 10-22 10-23 10-24 10-25 10-26 10-27 10-28 10-29 Figure 10-13. Make sure that there is sufficient space to open the cover. 10-30 10-31 3Mount the antenna on the lid. 4Tighten the nut. 10-32 10-33 10-34 10-35 10-36 10-37 10-38 10.4 Mounting a LPG/LNG Gauge 10.4.1 Temperature and Pressure Measurement. 10.4.2 Still Pipe. 10-39 Figure 10-14. Still Pipe requirements. 10-40 10.4.3 Reference Pin and Reflector Figure 10-15. Still Pipe with reflector and reference pin. 10-41 10-42 10.4.4 Extension Pipe for Minimum Distance. Figure 10-18. Extension pipe. 10-43 10-44 10-45 Page 11-1 11. Electrical Installation of the REX Gauges 11.1 Cabling for Power Supply 11-2 115 VAC 60 VAC 60 VDC 24 VDC 11-3 11.2 Cabling for TRL/2 Bus 11.3 Recommended Cables 11.4 Grounding 11-4 11.5 Connecting the Radar Tank Gauge 3900 Figure 11-2. Electrical connections on the RTG 3900 REX. 11-5 11-6 11-7 11-8 11-9 11-10 11-11 11-12 11-13 11.5.4 Power Figure 11-5. Connection of power supply. 11-14 11.5.5 TRL/2 Bus Figure 11-6. Connection of the TRL/2 Bus 11-15 11.5.6 Relays Figure 11-7. Connecting to the relay ports. Closed Figure 11-8. The relays can be configured Normally Open or Normally Closed. 11-16 11-17 11-18 11.5.8 Temperature Sensors Connecting the Temperature Sensors Spot Elements Table 11-8. Connections for three-wire independent temperature sensors. 11-19 11-20 11.5.9 Analog Inputs Figure 11-12. Connection of analog input instruments. 11-21 11.5.10 HART Slaves Figure 11-13. Connection of HART slaves. 11-22 12-1 12. Sensor Installation 12.1 Temperature Sensors Figure 12-1. Up to six temperature elements can be connected to a REX gauge. 12-2 Figure 12-2. Installation of Multiple Spot Temperature sensors. Figure 12-3. Installation of Multiple Spot Temperature sensors in Still pipe. 12-3 12-4 Figure 12-5. Configuration distance is measured from Zero Level. Figure 12-6. Adjusting the temperature sensors. 12-5 12.2 Water Level Sensor 12.2.1 Mechanical Installation Figure 12-7. Water Level Sensor with integrated temperature sensors. 12-6 12.2.2 Configuration Figure 12-8. Tank geometry for the Water Level Sensor 12-7 12-8 13-1 13. List of Drawings 13.1 Mechanical Installation Drawings TankRadar REX 13-2 13.2 Electrical installation 13.3 Field Bus Modem, FBM 2180 13-3 13.4 Field Communication Unit, FCU 2160 13.6 Remote Display Unit, RDU 40 13.5 Data Acquisition Unit, SDAU 2100 13-4 13.7 Junction Boxes - JB 13.8 Temperature / WLS sensors 14-1 14. Technical Data 14.1 RTG 3900 14-2 14-3 14-4 14.2 RTG 3920 14-5 14.3 RTG 3930 14-6 14.4 RTG 3950 14-7 14.5 RTG 3960 14-8 14.6 Data Acquisition Unit, DAU 2100 14-9 14.7 Remote Display Unit, RDU 40 View/Software Electrical Mechanical 14-10 14.8 Field Communication Unit, FCU 2160 14.9 Field Bus Modem, FBM 2180 14.10 Enraf Bus Modem, EBM Index-1 Index Index-2 Index-3 Index-4 Index-5 Index-6 Index-7 Page Page 308014EN, Edition 4 May 2013 Rosemount Tank Gauging local representative: