Operation Instructions, Pre-Start, Mowing | Exmark FMD 524, FMD 604

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Exmark FMD 524, FMD 604 manual Operation Instructions, Pre-Start, Mowing, Drive Wheel Release Lever

Contents

For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604 Serial Nos. 440,000 & HigherPage EFFECTIVE DATE September 1 Program EXMARK PARTS PLUS PROGRAMHow the Program Works OPERATORS MANUAL SPECIFICATIONS TABLE OF CONTENTSSAFETY ASSEMBLY INSTRUCTIONS ATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED 1.SAFETY1.1 SAFETY ALERT SYMBOL 1.2 TRAINING DANGER DANGER 1.4 OPERATION SAFE ZONE FOR MOWING G0083 c When parking inside a building a Before checking, cleaning, or working on the mowera Before refueling b Before making height adjustments c Disconnect battery cables in the reverse order after starting 1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS LOCATION LH & RH Front Top Surface of Mower Deck PART NO. 103-2248 LOCATION Steering ConsoleLOCATION Under Belt Shields LOCATION On Intake Screen Below Fuel Tank 2.3 FUEL SYSTEM 2. SPECIFICATIONS2.1 MODEL NUMBER TR23KC 2.2 ENGINE 2.4 ELECTRICAL SYSTEM 2.9 MOWER DECK 2.10 DIMENSIONS2.8 TIRES 2.11 TORQUE REQUIREMENTS 3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERY 3. ASSEMBLY INSTRUCTIONSThe machine is shipped with a filled lead acid battery 3.5 INSTALL DRIVE WHEELS 3.3 INSTALL SEAT3.4 INSTALL REAR STEERING WHEEL 3.6 INSTALL HANDLE BAR HARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME IDLER PULLEY KIT AND LOCATION 4. CONTROLS3.9 POSITION DISCHARGE CHUTE NOTE Do Not tow machine or transmission damage may result 5.2 MOWING 5. OPERATION INSTRUCTIONS5.1 PRE-START DRIVE WHEEL RELEASE LEVER 5.3 TRANSPORTING 6. MAINTENANCE & ADJUSTMENTS 6.1 PERIODIC MAINTENANCE 6.1.3 Clean transmission cooling compartment Service Interval Daily 6.1.2 Clean engine air cooling systemClean all debris from around the engine and transmission daily 6.1.4 Clean grass build-up under mower deck and check mower blades BLADE BOLT INSTALLATION DO NOT USE WRENCH HERE b Loosen retaining clips and remove air cleaner compartment cover 6.1.6 Check for loose hardware Service Interval Daily6.1.7 Service air cleaner Service Interval 50 hrs More often under severe conditions b Inflate tires to pressures specified in Section 2.8 Specifications 6.1.9 Check hydraulic oil level Service Interval 40 hrs6.1.10 Check tire pressures Service Interval 40 hrs 6.1.11 Check battery charge Service Interval Monthly CASTER WHEEL ASSEMBLY LUBRICATION CHARTSERVICE FITTING LOCATIONS 6.1.17 Lubrication of steering yoke pivot Service Interval Monthly 6.1.15 Remove engine shrouds and clean cooling fins6.1.16 Change fuel filter Service Interval As Required 6.1.18 Check spark plugs Service Interval 160 hrs Refer to Section 6.2.12 for inspection and adjustment procedures 6.1.19.2 Change hydraulic oil Service Interval Yearly6.1.20 Inspect Electric clutch gap Service Interval 250 hrs 6.1.22 Wheel hub, slotted nut torque specification 6.2 ADJUSTMENTS Torque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may result CUTTING HEIGHT ADJUSTMENTANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND 6.2.3 Mower deck drive belt No adjustment necessaryPage PARKING BRAKE QUADRANT ADJUSTMENT NEUTRAL CENTERING DEVICE ADJUSTMENTBRAKE CONTROL LINK AND SPRING ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT SEAT SWITCH ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENTELECTRIC CLUTCH ADJUSTMENT THROTTLE TENSION ARMREST ADJUSTMENTArmrest Adjustment Tab Rotate ¼ Turn 7. WASTE DISPOSAL 8. TROUBLE SHOOTING7.2 BATTERY DISPOSAL 7.1 MOTOR OIL DISPOSAL ENGINE TROUBLESHOOTING TABLE ENGINE TROUBLESHOOTINGPROBLEM Engine Deck Wiring Diagram 9. WIRING DIAGRAMSConsole Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page LAZER Z HP MICRO-MULCH ACCESSORYLAZER Z LAZER Z XP