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Exmark
FMD 604, FMD 524 manual
Models:
FMD 604
FMD 524
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Troubleshooting
Specs
Install
Lubrication Chart
Dimension
Maintenance
Problem
Assembly Instructions
Maintenance & Adjustments
Charger Settings
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Contents
Serial Nos. 440,000 & Higher
For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604
Page
EFFECTIVE DATE September 1 Program
EXMARK PARTS PLUS PROGRAM
How the Program Works
OPERATORS MANUAL
ASSEMBLY INSTRUCTIONS
TABLE OF CONTENTS
SAFETY
SPECIFICATIONS
1.2 TRAINING
1.SAFETY
1.1 SAFETY ALERT SYMBOL
ATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED
DANGER
DANGER
1.4 OPERATION
DANGER
SAFE ZONE FOR MOWING
G0083
c Disconnect battery cables in the reverse order after starting
a Before checking, cleaning, or working on the mower
a Before refueling b Before making height adjustments
c When parking inside a building
1.5 MAINTENANCE AND STORAGE
1.6 SAFETY SIGNS
LOCATION On Intake Screen Below Fuel Tank
PART NO. 103-2248 LOCATION Steering Console
LOCATION Under Belt Shields
LOCATION LH & RH Front Top Surface of Mower Deck
2.4 ELECTRICAL SYSTEM
2. SPECIFICATIONS
2.1 MODEL NUMBER TR23KC 2.2 ENGINE
2.3 FUEL SYSTEM
2.11 TORQUE REQUIREMENTS
2.10 DIMENSIONS
2.8 TIRES
2.9 MOWER DECK
DANGER
3. ASSEMBLY INSTRUCTIONS
3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERY
The machine is shipped with a filled lead acid battery
3.6 INSTALL HANDLE BAR
3.3 INSTALL SEAT
3.4 INSTALL REAR STEERING WHEEL
3.5 INSTALL DRIVE WHEELS
HARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME
IDLER PULLEY KIT AND LOCATION
4. CONTROLS
3.9 POSITION DISCHARGE CHUTE
NOTE Do Not tow machine or transmission damage may result
DRIVE WHEEL RELEASE LEVER
5. OPERATION INSTRUCTIONS
5.1 PRE-START
5.2 MOWING
DANGER
5.3 TRANSPORTING
DANGER
6.1 PERIODIC MAINTENANCE
6. MAINTENANCE & ADJUSTMENTS
6.1.3 Clean transmission cooling compartment Service Interval Daily
6.1.2 Clean engine air cooling system
HOW TO AVOID THE HAZARD
Clean all debris from around the engine and transmission daily
DO NOT USE WRENCH HERE
BLADE BOLT INSTALLATION
a Stop engine, wait for all moving parts to stop, and remove key
6.1.6 Check for loose hardware Service Interval Daily
6.1.7 Service air cleaner Service Interval 50 hrs
b Loosen retaining clips and remove air cleaner compartment cover
6.1.11 Check battery charge Service Interval Monthly
6.1.9 Check hydraulic oil level Service Interval 40 hrs
6.1.10 Check tire pressures Service Interval 40 hrs
b Inflate tires to pressures specified in Section 2.8 Specifications
FITTING LOCATIONS
LUBRICATION CHART
SERVICE
CASTER WHEEL ASSEMBLY
6.1.18 Check spark plugs Service Interval 160 hrs
6.1.15 Remove engine shrouds and clean cooling fins
6.1.16 Change fuel filter Service Interval As Required
6.1.17 Lubrication of steering yoke pivot Service Interval Monthly
6.1.22 Wheel hub, slotted nut torque specification
6.1.19.2 Change hydraulic oil Service Interval Yearly
6.1.20 Inspect Electric clutch gap Service Interval 250 hrs
Refer to Section 6.2.12 for inspection and adjustment procedures
6.2 ADJUSTMENTS
CUTTING HEIGHT ADJUSTMENT
CUTTING HEIGHT ADJUSTMENT
ANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND
Torque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may result
Page
PARKING BRAKE QUADRANT ADJUSTMENT
NEUTRAL CENTERING DEVICE ADJUSTMENT
BRAKE CONTROL LINK AND SPRING ADJUSTMENT
PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT
SEAT SWITCH ADJUSTMENT
MOTION CONTROL LINKAGE ADJUSTMENT
ELECTRIC CLUTCH ADJUSTMENT
THROTTLE TENSION
ARMREST ADJUSTMENT
Armrest Adjustment Tab Rotate ¼ Turn
7.1 MOTOR OIL DISPOSAL
8. TROUBLE SHOOTING
7.2 BATTERY DISPOSAL
7. WASTE DISPOSAL
ENGINE TROUBLESHOOTING TABLE
ENGINE TROUBLESHOOTING
PROBLEM
Engine Deck Wiring Diagram
9. WIRING DIAGRAMS
Console Wiring Diagram
10.Limited Warranty Exmark Turf Equipment
Page
LAZER Z XP
MICRO-MULCH ACCESSORY
LAZER Z
LAZER Z HP