Exmark Parts Plus Program, How the Program Works

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Exmark FMD 604, FMD 524 manual Exmark Parts Plus Program, EFFECTIVE DATE September 1 Program, How the Program Works

Contents

Serial Nos. 440,000 & Higher For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604Page EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE September 1 ProgramHow the Program Works OPERATORS MANUAL ASSEMBLY INSTRUCTIONS TABLE OF CONTENTSSAFETY SPECIFICATIONS 1.2 TRAINING 1.SAFETY1.1 SAFETY ALERT SYMBOL ATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED DANGER DANGER 1.4 OPERATION G0083 SAFE ZONE FOR MOWING c Disconnect battery cables in the reverse order after starting a Before checking, cleaning, or working on the mowera Before refueling b Before making height adjustments c When parking inside a building 1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS LOCATION On Intake Screen Below Fuel Tank PART NO. 103-2248 LOCATION Steering ConsoleLOCATION Under Belt Shields LOCATION LH & RH Front Top Surface of Mower Deck 2.4 ELECTRICAL SYSTEM 2. SPECIFICATIONS2.1 MODEL NUMBER TR23KC 2.2 ENGINE 2.3 FUEL SYSTEM 2.11 TORQUE REQUIREMENTS 2.10 DIMENSIONS2.8 TIRES 2.9 MOWER DECK 3. ASSEMBLY INSTRUCTIONS 3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERYThe machine is shipped with a filled lead acid battery 3.6 INSTALL HANDLE BAR 3.3 INSTALL SEAT3.4 INSTALL REAR STEERING WHEEL 3.5 INSTALL DRIVE WHEELS HARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME 4. CONTROLS IDLER PULLEY KIT AND LOCATION3.9 POSITION DISCHARGE CHUTE NOTE Do Not tow machine or transmission damage may result DRIVE WHEEL RELEASE LEVER 5. OPERATION INSTRUCTIONS5.1 PRE-START 5.2 MOWING 5.3 TRANSPORTING 6.1 PERIODIC MAINTENANCE 6. MAINTENANCE & ADJUSTMENTS 6.1.4 Clean grass build-up under mower deck and check mower blades 6.1.2 Clean engine air cooling systemClean all debris from around the engine and transmission daily 6.1.3 Clean transmission cooling compartment Service Interval Daily DO NOT USE WRENCH HERE BLADE BOLT INSTALLATION More often under severe conditions 6.1.6 Check for loose hardware Service Interval Daily6.1.7 Service air cleaner Service Interval 50 hrs b Loosen retaining clips and remove air cleaner compartment cover 6.1.11 Check battery charge Service Interval Monthly 6.1.9 Check hydraulic oil level Service Interval 40 hrs6.1.10 Check tire pressures Service Interval 40 hrs b Inflate tires to pressures specified in Section 2.8 Specifications FITTING LOCATIONS LUBRICATION CHARTSERVICE CASTER WHEEL ASSEMBLY 6.1.18 Check spark plugs Service Interval 160 hrs 6.1.15 Remove engine shrouds and clean cooling fins6.1.16 Change fuel filter Service Interval As Required 6.1.17 Lubrication of steering yoke pivot Service Interval Monthly 6.1.22 Wheel hub, slotted nut torque specification 6.1.19.2 Change hydraulic oil Service Interval Yearly6.1.20 Inspect Electric clutch gap Service Interval 250 hrs Refer to Section 6.2.12 for inspection and adjustment procedures 6.2 ADJUSTMENTS 6.2.3 Mower deck drive belt No adjustment necessary CUTTING HEIGHT ADJUSTMENTANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND Torque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may resultPage NEUTRAL CENTERING DEVICE ADJUSTMENT PARKING BRAKE QUADRANT ADJUSTMENTBRAKE CONTROL LINK AND SPRING ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENT SEAT SWITCH ADJUSTMENTELECTRIC CLUTCH ADJUSTMENT ARMREST ADJUSTMENT THROTTLE TENSIONArmrest Adjustment Tab Rotate ¼ Turn 7.1 MOTOR OIL DISPOSAL 8. TROUBLE SHOOTING7.2 BATTERY DISPOSAL 7. WASTE DISPOSAL ENGINE TROUBLESHOOTING ENGINE TROUBLESHOOTING TABLEPROBLEM 9. WIRING DIAGRAMS Engine Deck Wiring DiagramConsole Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page LAZER Z XP MICRO-MULCH ACCESSORYLAZER Z LAZER Z HP