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FMD 604, FMD 524 Table Of Contents, Safety, Page, Specifications, Assembly Instructions
Models:
FMD 604
FMD 524
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Troubleshooting
Specifications
Install
Lubrication Chart
Safety Alert Symbol
Dimension
Maintenance
Problem
Micro-Mulch Accessory
Assembly Instructions
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Page 6
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Contents
Serial Nos. 440,000 & Higher
For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604
Page
How the Program Works
EXMARK PARTS PLUS PROGRAM
EFFECTIVE DATE September 1 Program
OPERATORS MANUAL
SAFETY
TABLE OF CONTENTS
SPECIFICATIONS
ASSEMBLY INSTRUCTIONS
1.1 SAFETY ALERT SYMBOL
1.SAFETY
ATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED
1.2 TRAINING
DANGER
DANGER
1.4 OPERATION
G0083
SAFE ZONE FOR MOWING
a Before refueling b Before making height adjustments
a Before checking, cleaning, or working on the mower
c When parking inside a building
c Disconnect battery cables in the reverse order after starting
1.5 MAINTENANCE AND STORAGE
1.6 SAFETY SIGNS
LOCATION Under Belt Shields
PART NO. 103-2248 LOCATION Steering Console
LOCATION LH & RH Front Top Surface of Mower Deck
LOCATION On Intake Screen Below Fuel Tank
2.1 MODEL NUMBER TR23KC 2.2 ENGINE
2. SPECIFICATIONS
2.3 FUEL SYSTEM
2.4 ELECTRICAL SYSTEM
2.8 TIRES
2.10 DIMENSIONS
2.9 MOWER DECK
2.11 TORQUE REQUIREMENTS
The machine is shipped with a filled lead acid battery
3. ASSEMBLY INSTRUCTIONS
3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERY
3.4 INSTALL REAR STEERING WHEEL
3.3 INSTALL SEAT
3.5 INSTALL DRIVE WHEELS
3.6 INSTALL HANDLE BAR
HARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME
3.9 POSITION DISCHARGE CHUTE
4. CONTROLS
IDLER PULLEY KIT AND LOCATION
NOTE Do Not tow machine or transmission damage may result
5.1 PRE-START
5. OPERATION INSTRUCTIONS
5.2 MOWING
DRIVE WHEEL RELEASE LEVER
5.3 TRANSPORTING
6.1 PERIODIC MAINTENANCE
6. MAINTENANCE & ADJUSTMENTS
Clean all debris from around the engine and transmission daily
6.1.2 Clean engine air cooling system
6.1.3 Clean transmission cooling compartment Service Interval Daily
6.1.4 Clean grass build-up under mower deck and check mower blades
DO NOT USE WRENCH HERE
BLADE BOLT INSTALLATION
6.1.7 Service air cleaner Service Interval 50 hrs
6.1.6 Check for loose hardware Service Interval Daily
b Loosen retaining clips and remove air cleaner compartment cover
More often under severe conditions
6.1.10 Check tire pressures Service Interval 40 hrs
6.1.9 Check hydraulic oil level Service Interval 40 hrs
b Inflate tires to pressures specified in Section 2.8 Specifications
6.1.11 Check battery charge Service Interval Monthly
SERVICE
LUBRICATION CHART
CASTER WHEEL ASSEMBLY
FITTING LOCATIONS
6.1.16 Change fuel filter Service Interval As Required
6.1.15 Remove engine shrouds and clean cooling fins
6.1.17 Lubrication of steering yoke pivot Service Interval Monthly
6.1.18 Check spark plugs Service Interval 160 hrs
6.1.20 Inspect Electric clutch gap Service Interval 250 hrs
6.1.19.2 Change hydraulic oil Service Interval Yearly
Refer to Section 6.2.12 for inspection and adjustment procedures
6.1.22 Wheel hub, slotted nut torque specification
6.2 ADJUSTMENTS
ANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND
CUTTING HEIGHT ADJUSTMENT
Torque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may result
6.2.3 Mower deck drive belt No adjustment necessary
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BRAKE CONTROL LINK AND SPRING ADJUSTMENT
NEUTRAL CENTERING DEVICE ADJUSTMENT
PARKING BRAKE QUADRANT ADJUSTMENT
PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT
ELECTRIC CLUTCH ADJUSTMENT
MOTION CONTROL LINKAGE ADJUSTMENT
SEAT SWITCH ADJUSTMENT
Armrest Adjustment Tab Rotate ¼ Turn
ARMREST ADJUSTMENT
THROTTLE TENSION
7.2 BATTERY DISPOSAL
8. TROUBLE SHOOTING
7. WASTE DISPOSAL
7.1 MOTOR OIL DISPOSAL
PROBLEM
ENGINE TROUBLESHOOTING
ENGINE TROUBLESHOOTING TABLE
Console Wiring Diagram
9. WIRING DIAGRAMS
Engine Deck Wiring Diagram
10.Limited Warranty Exmark Turf Equipment
Page
LAZER Z
MICRO-MULCH ACCESSORY
LAZER Z HP
LAZER Z XP
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