Lazer Z Hp, Lazer Z Xp, Lazer Z Ct, Metro, Fax

SEE EXMARK’S COMPLETE

LINE OF PRODUCTS FOR TURF CARE

LAZER Z®	LAZER Z® HP
LAZER Z® XP	LAZER Z® CT
TURF RANGER®	VIKING HYDRO
TURF TRACER®	TURF TRACER® HP
METRO®	METRO® HP
ULTRA VAC™	ULTRA VAC™ QDS
GRASS CATCHER	SELF STEERING SULKY

MICRO-MULCH ™ ACCESSORY

WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

©1997 – 2003	PART NO. 103-4867
EXMARK MFG. CO. INC.	(402) 223-6300
INDUSTRIAL PARK BOX 808	FAX (402) 223-5489
BEATRICE, NE 68310
ALL RIGHTS RESERVED	PRINTED IN U.S.A.	®

MFG. CO. INC.

Page 44

Image 44

Exmark FMD 524 Lazer Z Hp, Lazer Z Xp, Lazer Z Ct, Viking Hydro, Micro-Mulch Accessory, Turf Ranger, Turf Tracer, 1997

Contents

For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604 Serial Nos. 440,000 & HigherPage How the Program Works EXMARK PARTS PLUS PROGRAMEFFECTIVE DATE September 1 Program OPERATORS MANUAL TABLE OF CONTENTS SAFETYSPECIFICATIONS ASSEMBLY INSTRUCTIONS 1.SAFETY 1.1 SAFETY ALERT SYMBOLATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED 1.2 TRAINING DANGER DANGER 1.4 OPERATION SAFE ZONE FOR MOWING G0083 a Before checking, cleaning, or working on the mower a Before refueling b Before making height adjustmentsc When parking inside a building c Disconnect battery cables in the reverse order after starting 1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS PART NO. 103-2248 LOCATION Steering Console LOCATION Under Belt ShieldsLOCATION LH & RH Front Top Surface of Mower Deck LOCATION On Intake Screen Below Fuel Tank 2. SPECIFICATIONS 2.1 MODEL NUMBER TR23KC 2.2 ENGINE2.3 FUEL SYSTEM 2.4 ELECTRICAL SYSTEM 2.10 DIMENSIONS 2.8 TIRES2.9 MOWER DECK 2.11 TORQUE REQUIREMENTS The machine is shipped with a filled lead acid battery 3. ASSEMBLY INSTRUCTIONS3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERY 3.3 INSTALL SEAT 3.4 INSTALL REAR STEERING WHEEL3.5 INSTALL DRIVE WHEELS 3.6 INSTALL HANDLE BAR HARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME 3.9 POSITION DISCHARGE CHUTE 4. CONTROLSIDLER PULLEY KIT AND LOCATION NOTE Do Not tow machine or transmission damage may result 5. OPERATION INSTRUCTIONS 5.1 PRE-START5.2 MOWING DRIVE WHEEL RELEASE LEVER 5.3 TRANSPORTING 6. MAINTENANCE & ADJUSTMENTS 6.1 PERIODIC MAINTENANCE 6.1.2 Clean engine air cooling system Clean all debris from around the engine and transmission daily6.1.3 Clean transmission cooling compartment Service Interval Daily 6.1.4 Clean grass build-up under mower deck and check mower blades BLADE BOLT INSTALLATION DO NOT USE WRENCH HERE 6.1.6 Check for loose hardware Service Interval Daily 6.1.7 Service air cleaner Service Interval 50 hrsb Loosen retaining clips and remove air cleaner compartment cover More often under severe conditions 6.1.9 Check hydraulic oil level Service Interval 40 hrs 6.1.10 Check tire pressures Service Interval 40 hrsb Inflate tires to pressures specified in Section 2.8 Specifications 6.1.11 Check battery charge Service Interval Monthly LUBRICATION CHART SERVICECASTER WHEEL ASSEMBLY FITTING LOCATIONS 6.1.15 Remove engine shrouds and clean cooling fins 6.1.16 Change fuel filter Service Interval As Required6.1.17 Lubrication of steering yoke pivot Service Interval Monthly 6.1.18 Check spark plugs Service Interval 160 hrs 6.1.19.2 Change hydraulic oil Service Interval Yearly 6.1.20 Inspect Electric clutch gap Service Interval 250 hrsRefer to Section 6.2.12 for inspection and adjustment procedures 6.1.22 Wheel hub, slotted nut torque specification 6.2 ADJUSTMENTS CUTTING HEIGHT ADJUSTMENT ANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER ANDTorque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may result 6.2.3 Mower deck drive belt No adjustment necessaryPage BRAKE CONTROL LINK AND SPRING ADJUSTMENT NEUTRAL CENTERING DEVICE ADJUSTMENTPARKING BRAKE QUADRANT ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT ELECTRIC CLUTCH ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENTSEAT SWITCH ADJUSTMENT Armrest Adjustment Tab Rotate ¼ Turn ARMREST ADJUSTMENTTHROTTLE TENSION 8. TROUBLE SHOOTING 7.2 BATTERY DISPOSAL7. WASTE DISPOSAL 7.1 MOTOR OIL DISPOSAL PROBLEM ENGINE TROUBLESHOOTINGENGINE TROUBLESHOOTING TABLE Console Wiring Diagram 9. WIRING DIAGRAMSEngine Deck Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page MICRO-MULCH ACCESSORY LAZER ZLAZER Z HP LAZER Z XP

Exmark FMD 524 Lazer Z Hp, Lazer Z Xp, Lazer Z Ct, Viking Hydro, Micro-Mulch Accessory, Metro

Models: FMD 604 FMD 524

SEE EXMARK’S COMPLETE

LAZER Z®

LAZER Z® HP

LAZER Z® XP

LAZER Z® CT

TURF RANGER®

VIKING HYDRO

TURF TRACER®

TURF TRACER® HP

METRO®

METRO® HP

ULTRA VAC™

ULTRA VAC™ QDS

GRASS CATCHER

SELF STEERING SULKY

MICRO-MULCH ™ ACCESSORY

©1997 – 2003

EXMARK MFG. CO. INC.

INDUSTRIAL PARK BOX 808

FAX (402) 223-5489

BEATRICE, NE 68310

ALL RIGHTS RESERVED

PRINTED IN U.S.A.

MFG. CO. INC.