SECTION 2

Camera Hardware Interface

2.1 Installation Overview

Before you integrate your camera into your system you should first determine some basic operating parameters such as what resolution you need. Do you know the speed of the object that your camera will be inspecting? One additional point you want to keep in mind is your lighting requirement.

Some other major items that you should identify early on in developing your system is the source of your EXSYNC control signal (framegrabber, custom controller, shaft/web encoder, etc.). You should also know—in advance—your sensor resolution and magnification requirements.

We will use a simple example to reinforce what we just told you in the above. Let’s say that you have the following system to set up: inspect a web 10cm wide, moving at 2m/s, and you want 100m on the web to be represented by one pixel (13m).

Number of Pixels

Total width of image =

 

10 cm

 

= 1000 pixels

Necessary

Desired resolution

 

100m per pixel

 

Magnification

Pixel size

=

 

 

13m

 

= 0.130

 

Desired resolution

 

100m per pixel

 

EXSYNC

Web speed

=

 

 

2m/s

= 20KHz

 

Desired resolution

 

 

 

100m

 

Shaft Encoder

You require one pulse for every 100m of

 

Circumference

object travel. Assuming a shaft/web encoder = 0.10m

 

Producing 1000 pulses/rev., shaft

 

 

Circumference must be 1000 x 100m

 

Remember, TDI cameras require PRECISE synchronization with the object velocity! (See example images below.)

Good TDI Synchronization

Bad TDI Synchronization

Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 13 of 30

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Fairchild CAM/CCD-2KCL.TDI, CAM/CCD-4KCL.TDI Camera Hardware Interface, Installation Overview, Good TDI Synchronization