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| WARM AIR FURNACE | ||
| TABLE 11: GENERAL TROUBLESHOOTING |
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| IF |
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| AND |
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| CHECK or REPAIR |
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| Induced blower | does | 2 Flash code does not come on | 1. | Induced blower wiring. |
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| not energize |
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| 2. | Induced blower. |
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| Induced blower | does | 2 Flash code | does | come on |
| 1. | Pressure switch stuck closed. |
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| not energize |
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| 2. | Pressure switch is |
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| Induced blower is | 3 Flash code | does | not | come | on | Wait for the |
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| energized |
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| Induced blower turns off |
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| 1. | Pressure switch stuck in the open position. |
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| 3 Flash code |
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| comes on |
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| 2. | Pressure switch, tubing and wiring. |
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| 3. | Obstruction in furnace venting that is preventing proper combustion airflow. |
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| HSI element | does not | glow | red | 1. | Broken or damaged HSI element. |
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| 2. | Broken or damaged HSI element leadwires. |
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| expired |
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| within 10 seconds. |
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| HSI element is | glow- | No other visible control system | Wait for HSI element warm up time to expire. |
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| ing red. |
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| action |
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| 1. | Induced blower moving main burner gas away from the HSI element. |
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| HSI element warm up |
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| Main valve does not light within | 2. | Inlet gas pressure too low for main burner ignition. |
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| time has expired and | 3. | Input line voltage too low to heat HSI element. |
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| main | valve has | been | trial for ignition period |
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| energized. |
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| 4. | HSI element incorrectly positioned. |
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| Main valve is | 5. | Clogged or incorrect main burner orifice. |
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| 1. | Line voltage to L1 terminal of |
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| end of the trial for ignition period. | 2. | chassis. |
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| Main | burner |
| lights | If main flame is not sensed during | Furnace must be reliably connected to earth ground. |
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| trial for ignition, system will shut off | 3. | Induced blower moving main burner flame away from the flame sensor rod. |
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| within trial for ignition | HSI element and main gas flow, |
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| period. |
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| then go through another purge |
| 4. | Inlet gas pressure too low for proper flame sensing. |
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| period and initiate another ignition | 5. | Flame sensor rod contaminated or in incorrect position. |
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| trial. A total of 4 ignition | trials | will |
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| be attempted before the system |
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| Main burner stays on | goes into lockout. |
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| Circulating fan is not turned on after | 1. | Wiring between system control and IFC. Proper operation of |
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| after | the end | of the |
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| trial for ignition pe- |
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| riod. |
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| 1. | Open high limit switch. |
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| Main burner goes out | 4 Flash code comes on |
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| before thermostat call |
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| 2. | High limit wiring in good condition and securely connected. |
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| for heat ends. |
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| 1. |
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| Induced blower moving main burner flame away from flame sensor rod. |
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| Main burner goes out | 4 Flash code does not come on |
| 2. | Pressure switch has opened. |
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| before thermostat call |
| 3. | Flame sensor rod ceramic or leadwire overheated. |
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| for heat ends. |
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| 4. | Gas supply / flow reduced or interrupted. |
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| 5 Flash code | comes |
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| 1. | Open flame rollout switch |
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| 2. | Rollout switch wiring in good condition |
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| on. |
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| 1. | Gas supply off or at too low a pressure to operate furnace. |
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| 1 Flash code | comes |
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| 2. | Damaged or broken HSI element. | reference to the |
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| 3. | Line voltage to L1 terminal of |
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| on. | lockout |
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| 4. | furnace chassis. |
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| After |
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| Furnace is not properly connected to earth ground. |
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| reset | delay, | control |
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| 5. | Flame rod contaminated or in incorrect location. |
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| will reset and initiate |
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| a new ignition se- |
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| 6. | Hot surface element located in incorrect position. |
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| quence if the | call for |
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| 7. | Hot surface element or flame sensing rod wiring in good condition and properly con- |
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| heat is still present. |
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| 8. | nected. | within the |
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| 5 flame failures caused by opening limit switch or flame rollout switch, |
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| thermostat call for heat. Turn thermostat down below room temperature to reset |
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| control. Check for blocked air filter, closed ducts, etc. |
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24