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Genie manual Operator’s Manual, GTH-1048 GTH-1056, with Maintenance Information

Models: GTH-1048 GTH-1056

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Operator’s Manual

Operator’s Manual

GTH-1048 GTH-1056

with

Maintenance

Information

First Edition

Second Printing

Part No. 114101

Image 1

Genie manual Operator’s Manual, GTH-1048 GTH-1056, with Maintenance Information, First Edition Second Printing

Contents

Operator’s Manual with Maintenance InformationGTH-1048 GTH-1056 First Edition Second PrintingSECTION SECTION SECTION SECTION SECTION SECTION TABLE OF CONTENTSSECTION ROUGH TERRAIN FORK LIFT SAFETY SECTION 1 - ROUGH TERRAIN FORK LIFT SAFETY TABLE OF CONTENTSTHIS SYMBOL MEANS YOUR SAFETY IS INVOLVED! READ, UNDERSTAND AND ROUGH TERRAIN FORK LIFT SAFETYINTRODUCTION FOLLOW ALL DANGER, WARNING AND CAUTION DECALS ON YOUR ROUGH TERRAINROUGH TERRAIN FORK LIFT SAFETY STANDARDS AND SYMBOLSSYMBOLS STANDARDSTRAINING AND KNOWLEDGE SAFETYROUGH TERRAIN FORK LIFT SAFETY ROUGH TERRAIN FORK LIFT SAFETY OPERATORS RESPONSIBILITIESROUGH TERRAIN FORK LIFT SAFETY MANAGEMENTS RESPONSIBILITIESROUGH TERRAIN FORK LIFT SAFETY MAINTENANCE AND REPAIRROUGH TERRAIN FORK LIFT SAFETY OPERATION SAFETYOPERATION SAFETY ROUGH TERRAIN FORK LIFT SAFETY13. Lifting Loads OPERATION SAFETY ROUGH TERRAIN FORK LIFT SAFETY18. Traveling on slopes/grades ROUGH TERRAIN FORK LIFT SAFETY SECTION GENERAL SAFETY TABLE OF CONTENTS SECTION 2 - GENERAL SAFETYGeneral Safety Procedures Proper Load Chart UseGENERAL SAFETY PROCEDURES GENERAL SAFETYSAFETY ALERT SYMBOL THE OPERATORGENERAL SAFETY PROCEDURES GENERAL SAFETYWELDING PRECAUTIONS HAND HOLDS AND STEPSGENERAL SAFETY PROCEDURES GENERAL SAFETYHYDRAULIC SAFETY SERVICE TIRES SAFELYGENERAL SAFETY PROCEDURES GENERAL SAFETYPRACTICE SAFE MAINTENANCE BOOM SAFETYGENERAL SAFETY DANGERGENERAL SAFETY PROCEDURES AVOID ELECTRICAL POWER LINESGENERAL SAFETY JUMP STARTINGJUMP STARTING GENERAL SAFETY PROPER LOAD CHART USEPROPER LOAD CHART USE GENERAL SAFETYSECTION CONTROLS AND INSTRUMENTS TABLE OF CONTENTS SECTION 3 - CONTROLS AND INSTRUMENTSOPERATORS COMPARTMENT CONTROLS AND INSTRUMENTSCONTROLS AND INSTRUMENTS JOYSTICK CONTROL FUNCTIONSA - Boom Down B - Boom Up C - Boom Out D - Boom InCONTROLS AND INSTRUMENTS JOYSTICK CONTROL FUNCTIONS BUTTON PUSHEDA - Tilt Down B - Tilt Back PARKING BRAKE SERVICE BRAKESCONTROLS AND INSTRUMENTS CONTROLS AND INSTRUMENTS FRAME SWAY CONTROLHYDRAULIC PUMP DESTROKE BUTTON GAUGESCONTROLS AND INSTRUMENTS DANGERTRANSMISSION STEERINGCONTROLS AND INSTRUMENTS CONTROLS AND INSTRUMENTS FRONT AXLE DIFFERENTIAL LOCKCONTROLS AND INSTRUMENTS FRONT STABILIZERSLEFT RIGHTCONTROLS AND INSTRUMENTS ENGINE ELECTRONIC CONTROL UNITJohn Deere Engine Electronic Control Unit CONTROLS AND INSTRUMENTS Blink Code DiagnosticsENGINE ELECTRONIC CONTROL UNIT CONTROLS AND INSTRUMENTS Fault Codes and DescriptionsENGINE ELECTRONIC CONTROL UNIT 2-Digit CodeSECTION OPERATION TABLE OF CONTENTS SECTION 4 - OPERATIONOPERATION OPERATION AND SAFETY GUIDELINESOPERATION BEFORE STARTING THE ENGINEOPERATION STARTING THE ENGINE DANGERDANGER DANGEROPERATION STARTING THE ENGINEOPERATION BEFORE OPERATING THE FORKLIFTCheck the dash mounted gauges for logical readings Operate the joystick controller momentarily in all directionsBEFORE OPERATING THE FORKLIFT OPERATIONOperate the frame sway control A momentarily right and left OPERATION BEFORE OPERATING THE FORKLIFT DANGEROPERATION Never operate the machine with a faulty backup alarm. Doing so may result in serious injury or deathBEFORE OPERATING THE FORKLIFT DANGER OPERATION TRANSPORTING A LOADTRANSPORTING A LOAD OPERATIONAlways keep the boom retracted to ensure greater stability Do not sway the machine with the boom angle indicator arrow PLACING A LOAD WARNINGBOPERATION DANGERTraveling with a reading of more than 0 degress on the boom angle indicator arrow A may cause a rollover hazard PLACING A LOADOPERATION DANGEROPERATION GTH-1048 & GTH-1056PLACING A LOAD OPERATION SECTION MAINTENANCE PROCEDURES TABLE OF CONTENTS SECTION 5 - MAINTENANCE PROCEDURESGeneral Safety Practices Daily MaintenanceGENERAL SAFETY PRACTICES MAINTENANCE PROCEDURESBEFORE SERVICING GENERAL SAFETY PRACTICES MAINTENANCE PROCEDURESHYDRAULIC SAFETY WELDING PRECAUTIONSMAINTENANCE PROCEDURES DAILY MAINTENANCESCHEDULEDMAINTENANCE PERFORM ENGINE MAINTENANCEDAILY MAINTENANCE MAINTENANCE PROCEDURESSetting 50 PSI CHECK HYDRAULIC OIL LEVELSECTION MATERIAL SAFETY DATA TABLE OF CONTENTS SECTION 6 - MATERIAL SAFETY DATAMaterial Safety Data Sheets California Proposition 65 WarningsMATERIAL SAFETY DATA SHEETS MSDS MATERIAL SAFETY DATAMATERIAL SAFETY DATA CALIFORNIA PROPOSITION 65 WARNINGSWash hands after handling