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Genie GTH-1048, GTH-1056 manual Section Rough Terrain Fork Lift Safety

Models: GTH-1048 GTH-1056

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SECTION 1

ROUGH TERRAIN FORK LIFT SAFETY

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Genie GTH-1048, GTH-1056 manual Section Rough Terrain Fork Lift Safety

Contents

First Edition Second Printing with Maintenance InformationOperator’s Manual GTH-1048 GTH-1056SECTION SECTION SECTION SECTION SECTION SECTION TABLE OF CONTENTSSECTION ROUGH TERRAIN FORK LIFT SAFETY SECTION 1 - ROUGH TERRAIN FORK LIFT SAFETY TABLE OF CONTENTSFOLLOW ALL DANGER, WARNING AND CAUTION DECALS ON YOUR ROUGH TERRAIN ROUGH TERRAIN FORK LIFT SAFETYTHIS SYMBOL MEANS YOUR SAFETY IS INVOLVED! READ, UNDERSTAND AND INTRODUCTIONSTANDARDS STANDARDS AND SYMBOLSROUGH TERRAIN FORK LIFT SAFETY SYMBOLSSAFETY TRAINING AND KNOWLEDGEROUGH TERRAIN FORK LIFT SAFETY ROUGH TERRAIN FORK LIFT SAFETY OPERATORS RESPONSIBILITIESROUGH TERRAIN FORK LIFT SAFETY MANAGEMENTS RESPONSIBILITIESROUGH TERRAIN FORK LIFT SAFETY MAINTENANCE AND REPAIRROUGH TERRAIN FORK LIFT SAFETY OPERATION SAFETYROUGH TERRAIN FORK LIFT SAFETY OPERATION SAFETY13. Lifting Loads ROUGH TERRAIN FORK LIFT SAFETY OPERATION SAFETY18. Traveling on slopes/grades ROUGH TERRAIN FORK LIFT SAFETY SECTION GENERAL SAFETY Proper Load Chart Use SECTION 2 - GENERAL SAFETYTABLE OF CONTENTS General Safety ProceduresTHE OPERATOR GENERAL SAFETYGENERAL SAFETY PROCEDURES SAFETY ALERT SYMBOLHAND HOLDS AND STEPS GENERAL SAFETYGENERAL SAFETY PROCEDURES WELDING PRECAUTIONSSERVICE TIRES SAFELY GENERAL SAFETYGENERAL SAFETY PROCEDURES HYDRAULIC SAFETYBOOM SAFETY GENERAL SAFETYGENERAL SAFETY PROCEDURES PRACTICE SAFE MAINTENANCEAVOID ELECTRICAL POWER LINES DANGERGENERAL SAFETY GENERAL SAFETY PROCEDURESJUMP STARTING GENERAL SAFETYJUMP STARTING GENERAL SAFETY PROPER LOAD CHART USEPROPER LOAD CHART USE GENERAL SAFETYSECTION CONTROLS AND INSTRUMENTS TABLE OF CONTENTS SECTION 3 - CONTROLS AND INSTRUMENTSOPERATORS COMPARTMENT CONTROLS AND INSTRUMENTSC - Boom Out D - Boom In JOYSTICK CONTROL FUNCTIONSCONTROLS AND INSTRUMENTS A - Boom Down B - Boom UpJOYSTICK CONTROL FUNCTIONS BUTTON PUSHED CONTROLS AND INSTRUMENTSA - Tilt Down B - Tilt Back SERVICE BRAKES PARKING BRAKECONTROLS AND INSTRUMENTS CONTROLS AND INSTRUMENTS FRAME SWAY CONTROLDANGER GAUGESHYDRAULIC PUMP DESTROKE BUTTON CONTROLS AND INSTRUMENTSSTEERING TRANSMISSIONCONTROLS AND INSTRUMENTS CONTROLS AND INSTRUMENTS FRONT AXLE DIFFERENTIAL LOCKRIGHT FRONT STABILIZERSCONTROLS AND INSTRUMENTS LEFTENGINE ELECTRONIC CONTROL UNIT CONTROLS AND INSTRUMENTSJohn Deere Engine Electronic Control Unit Blink Code Diagnostics CONTROLS AND INSTRUMENTSENGINE ELECTRONIC CONTROL UNIT 2-Digit Code Fault Codes and DescriptionsCONTROLS AND INSTRUMENTS ENGINE ELECTRONIC CONTROL UNITSECTION OPERATION TABLE OF CONTENTS SECTION 4 - OPERATIONOPERATION OPERATION AND SAFETY GUIDELINESOPERATION BEFORE STARTING THE ENGINEDANGER STARTING THE ENGINE DANGEROPERATION DANGEROPERATION STARTING THE ENGINEOperate the joystick controller momentarily in all directions BEFORE OPERATING THE FORKLIFTOPERATION Check the dash mounted gauges for logical readingsOPERATION BEFORE OPERATING THE FORKLIFTOperate the frame sway control A momentarily right and left OPERATION BEFORE OPERATING THE FORKLIFT DANGERNever operate the machine with a faulty backup alarm. Doing so may result in serious injury or death OPERATIONBEFORE OPERATING THE FORKLIFT DANGER OPERATION TRANSPORTING A LOADOPERATION TRANSPORTING A LOADAlways keep the boom retracted to ensure greater stability DANGER PLACING A LOAD WARNINGBDo not sway the machine with the boom angle indicator arrow OPERATIONDANGER PLACING A LOADTraveling with a reading of more than 0 degress on the boom angle indicator arrow A may cause a rollover hazard OPERATIONGTH-1048 & GTH-1056 OPERATIONPLACING A LOAD OPERATION SECTION MAINTENANCE PROCEDURES Daily Maintenance SECTION 5 - MAINTENANCE PROCEDURESTABLE OF CONTENTS General Safety PracticesMAINTENANCE PROCEDURES GENERAL SAFETY PRACTICESBEFORE SERVICING WELDING PRECAUTIONS MAINTENANCE PROCEDURESGENERAL SAFETY PRACTICES HYDRAULIC SAFETYPERFORM ENGINE MAINTENANCE DAILY MAINTENANCEMAINTENANCE PROCEDURES SCHEDULEDMAINTENANCECHECK HYDRAULIC OIL LEVEL MAINTENANCE PROCEDURESDAILY MAINTENANCE Setting 50 PSISECTION MATERIAL SAFETY DATA California Proposition 65 Warnings SECTION 6 - MATERIAL SAFETY DATATABLE OF CONTENTS Material Safety Data SheetsMATERIAL SAFETY DATA SHEETS MSDS MATERIAL SAFETY DATACALIFORNIA PROPOSITION 65 WARNINGS MATERIAL SAFETY DATAWash hands after handling