Repair

Before you start

Have all the necessary repair parts on hand.

Clean all parts with a compatible solvent. Inspect parts for wear or damage and replace as needed.

Flush the pump, if possible. Stop the pump at the bottom of its stroke. Follow Pressure Relief Procedure on page 13 before repairing any part of the system.

Disconnect the air and the fluid hoses and the grounding wire. Remove the pump from its mounting and clamp it in a vise.

Required Tools

Pliers

Set of socket wrenches

Set of adjustable wrenches

Insert Tool 24B917

Repair

Air Motor Disassembly

To reduce the risk of injury when servicing the air motor, always remove cylinder cap

(34)from air cylinder (8) before removing air cylinder from base (13).

1.Unscrew the cylinder cap (34) from the cyl- inder (8). To remove the spring (7), pry gen- tly under the coils in the direction of the helix. Inspect the spring (7) and gasket (27) for wear or damage; replace if necessary. See FIG. 10.

34

 

7

 

27

 

 

38

8

13

 

TI17176a

FIG. 10

2.Unscrew the cylinder (8) from the air motor base (13) and lift the cylinder straight off the air piston (38). Unscrew by hand or use a chain wrench to prevent distortion of the cylinder’s shape. See FIG. 10.

312766N

15

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Graco 256200 important safety instructions Repair, Before you start, Air Motor Disassembly