Graco 16W984, ti23055a, 16W884, 16W881, 16W867, 16W887, 16W873, 16W871, 16W882 Control Board Malfunction

Models: 16W870 16W889 16W890 16W873 16W866 16X949 16W883 16W984 ti23055a 16W987 16W884 16W865 16W885 16W881 16W888 16W882 16W887 16W867 16W869 16W871

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Troubleshooting

Control Board Malfunction

Troubleshooting Procedure

(see following page for actual steps):

Remove control box cover. Turn sprayer ON. Observe control board Green and Red LED lights.

No light

 

Once

Normal operation

Red light on

Control board

continuously

commanding

 

engine to run

Green light on

WatchDog

Go to step 1. Does switch test positive?

Replace the

NO switch.

continuously

enabled

 

 

Flashing

See error code

 

section for further

 

troubleshooting

 

 

Red light on

Model not

continuously with

selected

potentiometer

 

OFF after a

 

replacement

 

board is installed

 

Go to step 3. Is 10-12

VDC present?

NO

YES

Go to step 2. Do you have proper engine voltage?

 

 

 

Check wiring

 

 

 

from J1 and J2

 

 

 

for proper con-

 

 

 

nection. If proper

 

 

 

connection is

 

 

 

detected, repair

NO

 

 

 

 

or replace engine

 

 

 

 

 

 

generator.

 

 

 

 

YES

YES

Connect

Go to step 4. Is 1-3 Ohms reading pres- ent?

YES

Mechanical problem. Repair or replace clutch/pinion assembly.

NO

If low resistance is present in step 4, the problem is a shorted field. Replace pinion. If an open in the wiring is present, check pinion wiring connections.

Go to step 5. Does the clutch engage?

YES

Replace the potentiometer.

atest transducer to

NO

 

 

 

 

the board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Does the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

clutch

 

 

 

 

 

 

 

 

 

 

 

engage?

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace

 

 

 

 

 

YES

 

the

 

 

 

 

 

 

 

 

 

control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace

 

 

 

 

 

 

 

 

 

the

 

 

 

 

 

 

 

 

 

transducer.

 

 

 

 

 

 

 

332919C

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Graco 16W984, ti23055a, 16W884, 16W881, 16W867, 16W887, 16W873, 16W871, 16W882, 16W987, 16W869, 16W870 Control Board Malfunction