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Guardian Technologies 004270-2 2118, 11 29, Appendix 4 - Exploded Views and Parts Lists

Models: 004270-2

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Appendix 4 — Exploded Views and Parts Lists

QUIETPACT™ 75D Recreational Vehicle Generator

Customer Controls Assembly – Drawing No. 0D2364-D

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ITEM	PART NO. QTY.		DESCRIPTION		ITEM	PART NO. QTY.		DESCRIPTION
1	080825	1	Start / Stop Switch	18		0C3971B	1	Dipstick Assembly
2	0C4540	1	Cover, Engine Control Box	19		0C4883	1	Hose, Dipstick Tube
3	0C1457	1	Hour Meter	20		0C4884	1	Hose, Filler Tube
4	081904	1	Fuse Holder, SFE-14	21		0C7649	2	Hose Clamp 7/8-3/8
5	055920	1	Switch, Pushbutton SPST	22		057824	2	Hose Clamp Size #16
6	043181	2	PPHMS M3-0.5 x 10	23		0C3992	4	M4-0.7 x 16 HHCS Taptite
7	022159	2	Lockwasher M3	24		022985	4	Washer, Flat #6
8	055927	1	Fuse, SFE-14	25		084135	1	Grommet
9	0C5127	1	Decal	26		0C6440	2	Gasket, Engine Control Box
10	0C7341	1	Boot / Nut / Preheat Switch	27		074969	1	Circuit Breaker, 35A, 2 Pole
11	049226	4	Lockwasher, M5	28		049813	2	Nut, Hex M6-1.0
12	0C7340	1	Boot, Circuit Breaker	29		052749	4	PHMS M5-0.8 x 12
13	0D2021A	1	Harness	30		038150	4	Flatwasher, #8
14	051714	2	Hex Nut, M3	31		022097	2	Washer, Split Lock ¼" - M6
15	0C4476	1	Box, Engine Control	32		036900	4	Screw, PPHM #6-32 x 1/4"
16	0C5096	1	Frame, Control Panel	33		0D9283	1	Gasket, Hourmeter
17	0D4372	1	Plug, Oil Fill	34		0D9391	1	Gasket, Switch

Generac® Power Systems, Inc. 51

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Guardian Technologies 004270-2 2118, 11 29, Appendix 4 - Exploded Views and Parts Lists, Part No. Qty, Description

Contents

Liquid-cooled Recreational Vehicle Generator Owner’s Manual and Installation InstructionsModel 004270-2 QUIETPACT 75D This manual should remain with the unitCONTENTS AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICESafety Rules Part II - Installation InstructionsSection 3 - Post-installation Startup Appendix 4 - Exploded Views and Parts ListsDespite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot during operation. Exercise care near running generatorsEXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS Model QUIETPACT 75D 1.1 GENERATOR IDENTIFICATIONModel Number kW Rating1.5 SPECIFICATIONS 1.3 SAFETYDo not overload the generator. Some installa 1.2 GENERATOR APPLICABILITY1.5.3 ENGINE OIL REQUIREMENTS 1.5.2 FUEL CONSUMPTION GAL/HR1.5.4 COOLANT 1.5.5 ENGINE2.1.5 PREHEAT SWITCH 2.1.2 START/STOP SWITCH2.3.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL2.3.2 ENGINE LUBRICATION 2.4 STARTING THE GENERATOR2.3.3 FUEL SUPPLY 2.3.4 COOLANT LEVEL2.7.2 HIGH COOLANT TEMPERATURE SWITCH 2.7.1 LOW OIL PRESSURE SWITCH2.5 STOPPING THE GENERATOR 2.7 PROTECTION SYSTEMS2.7.3 OVERSPEED SHUTDOWN 2.8 ADDITIONAL INFORMATION2.7.4 OVERVOLTAGE PROTECTION 2.8.1 25-HOUR BREAK-IN PERIOD3.1 CHECKING THE ENGINE OIL LEVEL Figure 3.1 - Oil Maintenance Features3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 2.8.4 OPERATION IN HIGH GRASS OR BRUSH3.4 SPARK ARRESTOR MUFFLER 3.3 SERVICING THE ENGINE AIR FILTERFigure 3.2 - Engine Air Filter Failure to provide and maintain a spark arrestor3.6 BATTERY MAINTENANCE 3.5 CLEANING THE GENERATORFigure 3.3 - Spark Arrestor Muffler Maintenance Do NOT use a forceful spray of water to clean3.7 COOLING SYSTEM conductive and corrosive. The following procedures are to be observed3.8 ENGINE COOLANT 3.10 DRIVE BELT3.12.2 RETURN TO SERVICE 3.12 OUT-OF-SERVICE PROCEDURE3.12.1 REMOVAL FROM SERVICE ATTENTION It is recommended that all service work 3.13 SERVICE SCHEDULEbe performed by the nearest Generac Authorized Service Dealer Section 3 - MaintenanceSHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSGENERAL HAZARDS NOTICE TO INSTALLERDANGER Despite the safe design of this generatorFIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS 1.1 PURPOSE AND SCOPE OF THE MANUAL 1.2 SAFETY1.3 STANDARDS BOOKLETS 1.4 EQUIPMENT DESCRIPTIONMajor Features and Dimensions - Drawing No Figure 1.2 - Major Features and DimensionsPower Systems, Inc Section 1 - General Information2.1.1 GENERATOR LOCATION 2.1 LOCATION AND SUPPORT2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.1.4 GENERATOR RESTRAINT 2.2 GENERATOR COMPARTMENTS2.2.1 COMPARTMENT CONSTRUCTION Figure 2.2 - Typical Generator Restraint2.2.3 ACOUSTICS 2.2.2 SOUND INSULATING MATERIALSFigure 2.4 - Types of Lock Seams DANGERDANGER Figure 2.5 - Typical Noise Abatement 2.2.4 COMPARTMENT FLOOR CUTOUTSFigure 2.6 - Compartment Floor Cutout 2.3.2 COOLING AIR INLET OPENINGS 2.3 COOLING AND VENTILATING AIR2.3.1 GENERATOR AIRFLOW Figure 2.8 - Air Inlet in Compartment DoorFigure 2.10 - Air Inlet Using Ductwork 2.3.4 TESTING THE INSTALLATION2.4 DIESEL FUEL SYSTEM 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.2 GENERATOR FUEL SUPPLY LINES 2.4.1 FUEL TANK2.4.3 GENERATOR FUEL RETURN LINES 2.4.2.1 Rigid Fuel Lines2.5 EXHAUST SYSTEM 2.5.2 EXHAUST SYSTEM SAFETY2.5.1 MUFFLER AND SPARK ARRESTOR Figure 2.13 - Typical Exhaust System2.6 ELECTRICAL CONNECTIONS 2.6.2 WIRING2.6.1 ELECTRICAL JUNCTION BOX 2.6.3 GENERATOR AC CONNECTIONS120 Volts Only - Dual Circuits 2.6.3.1 Generator Coversion toFigure 2.15 - Connections for 120/240 Dual Voltage Figure 2.16 - Connections for 120 Volts Only Dual Circuits2.6.7 ISOLATING DIFFERENT POWER SOURCES 2.6.5 POWER SUPPLY CORDFigure 2.17 - Transfer Switch Isolation Method 2.6.4 CONDUIT2.7.1 RECOMMENDED BATTERY 2.7 BATTERY INSTALLATION2.7.2 BATTERY CABLES 2.7.3 BATTERY CABLE CONNECTIONS2.7.4 BATTERY COMPARTMENT 2.8 OPTIONAL ACCESSORIESDo not open or mutilate the battery. Released 2.8.1 REMOTE START/STOP CONNECTIONS3.4 TESTING UNDER LOAD 3.1 POST INSTALLATION TESTSDo not make any unnecessary adjustments 3.2 BEFORE INITIAL STARTUPBATTERY INSTALLATION 3.5 INSTALLATION CHECKLISTOPTIO``NAL ACCESSORIES POST INSTALLATION TESTSPROBLEM TROUBLESHOOTING GUIDECAUSE CORRECTIONQUIETPACT 75D Recreational Vehicle Generator Appendix 2 - Notes38 Generac Power Systems, Inc QUIETPACT 75D Recreational Vehicle Generator Generac Power Systems, IncAppendix 2 - Notes Electrical Schematic - 120/240 VAC Output- Drawing No. 0D2792-A Appendix 3 - Electrical Data40 Generac Power Systems, Inc QUIETPACT 75D Recreational Vehicle GeneratorAppendix 3 - Electrical Data Generac Power Systems, Inc42 Generac Power Systems, Inc Wiring Diagram 120/240 Dual Voltage- Drawing No. - 0D2793-B PartAppendix 3 - Electrical Data QUIETPACT 75D Recreational Vehicle GeneratorGenerac Power Systems, Inc Wiring Diagram 120 VAC- Drawing No. - 0D2793-B PartAppendix 3 - Electrical Data QUIETPACT 75D Recreational Vehicle GeneratorDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYITEM PART NO. QTY ITEM PART NO. QTY. DESCRIPTIONAppendix 4 - Exploded Views and Parts Lists 46 Generac Power Systems, IncPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTY2118 Appendix 4 - Exploded Views and Parts Lists11 29 PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYQUIETPACT 75D Recreational Vehicle Generator Appendix 5 - NotesGenerac Power Systems, Inc YOUR WARRANTY RIGHTS AND OBLIGATIONS FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENTMANUFACTURERS WARRANTY COVERAGE OWNERS WARRANTY RESPONSIBILITIESOBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNER OBTAINING WARRANTY SERVICELIMITATIONS Appendix 6 - WarrantyGENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTY GENERAC POWER SYSTEMS, INCWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS