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Guardian Technologies 004270-2 Appendix 4 - Exploded Views and Parts Lists, Part No. Qty

Models: 004270-2

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Appendix 4 — Exploded Views and Parts Lists

QUIETPACT™ 75D Recreational Vehicle Generator

1.0 Liter Diesel Timing and Governor – Drawing No. 082067-B

ITEM	PART NO. QTY.		DESCRIPTION		ITEM	PART NO. QTY.		DESCRIPTION
1	0709390285	1	HOUSING, TIMING GEAR	31		0709390293	1	SPRING
2	0709390286	1	SPRING PIN	32		0709390294	1	ARM
3	0709390287	1	GASKET	33		0709390295	1	O-RING
4	0709390307	1	SPRING	34		0709390291	1	SNAP RING
5	0709390308	1	WASHER	35		0709390302	1	BRACKET
6	0709390309	2	NUT	36		0709390271	3	BOLT
7	0709390310	1	STOP LEVER	37		0709390303	2	BOLT
8	0709390314	2	COVER	38		071944	1	SCREW HHC M6-1.0 X 25
11	0709390296	1	GOVERNOR LEVER	39		0709390660	1	O-RING
12	0709390297	1	BOLT	40		0709390534	1 *	O-RING
13	0709390298	1	NUT	41		0709390535	1 *	SPACER
14	0709390299	1	SHAFT	42		0709390536	1	GASKET
15	0709390300	1	O-RING	43		0709390537	1 *	HOLDER (OIL FILL)
16	0709390301	1	SNAP RING	44		0709390539	1 *	O-RING
17	0709390540	3 *	BOLT	45		0709390188	1 *	CAP
18	0709390282	5	BOLT	46		0709390541	1 *	BOLT
19	0709390288	1	OIL SEAL	47		0709390538	3 *	NUT
20	0709390274	4	BOLT	48		0C4888	1	BRACKET, FUEL FILTER (MODEL
21	0709390311	5	BOLT					04270 & 04614)
22	0709390304	1	ARM	49		051730	3	SCREW HHC M8-1.25 X 60 G8.8
23	0709390305	1	SNAP RING					(MODEL 04270 & 04614)
24	0709390306	1	O-RING	50		052265	1	SCREW HHC M8-1.25 X 65 G8.8
25	0709390289	1	GOVERNOR LEVER ASSEMBLY					(MODEL 04270 & 04614)
26	0709390290	1	TENSION LEVER	51		045771	4	NUT HEX M8-1.25 G8 (MODEL 04270 &
27	0709390291	1	SNAP RING					04614)
28	0709390136	1	WASHER	52		022129	4	WASHER LOCK M8-5/16 (MODEL
29	0709390292	1	COTTER PIN					04270 & 04614)
30	0709390313	1	SPRING		* NOT USED ON MODEL 04270 & 04614

60 Generac® Power Systems, Inc.

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Guardian Technologies 004270-2 owner manual Appendix 4 - Exploded Views and Parts Lists, Part No. Qty, Description

Contents

Model 004270-2 QUIETPACT 75D Owner’s Manual and Installation InstructionsLiquid-cooled Recreational Vehicle Generator This manual should remain with the unitOPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS HOW TO OBTAIN SERVICESection 3 - Post-installation Startup Part II - Installation InstructionsSafety Rules Appendix 4 - Exploded Views and Parts ListsParts of the generator are rotating and/or hot GENERAL HAZARDSDespite the safe design of this generator during operation. Exercise care near running generatorsEXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS Model Number 1.1 GENERATOR IDENTIFICATIONModel QUIETPACT 75D kW RatingDo not overload the generator. Some installa 1.3 SAFETY1.5 SPECIFICATIONS 1.2 GENERATOR APPLICABILITY1.5.4 COOLANT 1.5.2 FUEL CONSUMPTION GAL/HR1.5.3 ENGINE OIL REQUIREMENTS 1.5.5 ENGINE2.3.1 INSTALLATION 2.1.2 START/STOP SWITCH2.1.5 PREHEAT SWITCH 2.1 GENERATOR CONTROL PANEL2.3.3 FUEL SUPPLY 2.4 STARTING THE GENERATOR2.3.2 ENGINE LUBRICATION 2.3.4 COOLANT LEVEL2.5 STOPPING THE GENERATOR 2.7.1 LOW OIL PRESSURE SWITCH2.7.2 HIGH COOLANT TEMPERATURE SWITCH 2.7 PROTECTION SYSTEMS2.7.4 OVERVOLTAGE PROTECTION 2.8 ADDITIONAL INFORMATION2.7.3 OVERSPEED SHUTDOWN 2.8.1 25-HOUR BREAK-IN PERIOD3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 2.8.4 OPERATION IN HIGH GRASS OR BRUSHFigure 3.2 - Engine Air Filter 3.3 SERVICING THE ENGINE AIR FILTER3.4 SPARK ARRESTOR MUFFLER Failure to provide and maintain a spark arrestorFigure 3.3 - Spark Arrestor Muffler Maintenance 3.5 CLEANING THE GENERATOR3.6 BATTERY MAINTENANCE Do NOT use a forceful spray of water to clean3.8 ENGINE COOLANT conductive and corrosive. The following procedures are to be observed3.7 COOLING SYSTEM 3.10 DRIVE BELT3.12.2 RETURN TO SERVICE 3.12 OUT-OF-SERVICE PROCEDURE3.12.1 REMOVAL FROM SERVICE be performed by the nearest Generac Authorized Service Dealer 3.13 SERVICE SCHEDULEATTENTION It is recommended that all service work Section 3 - MaintenancePART INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSDANGER NOTICE TO INSTALLERGENERAL HAZARDS Despite the safe design of this generatorFIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS 1.3 STANDARDS BOOKLETS 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.4 EQUIPMENT DESCRIPTIONPower Systems, Inc Figure 1.2 - Major Features and DimensionsMajor Features and Dimensions - Drawing No Section 1 - General Information2.1.2 GENERATOR SUPPORT 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.3 SUSPENDED MOUNTING2.2.1 COMPARTMENT CONSTRUCTION 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT Figure 2.2 - Typical Generator RestraintFigure 2.4 - Types of Lock Seams 2.2.2 SOUND INSULATING MATERIALS2.2.3 ACOUSTICS DANGERDANGER Figure 2.5 - Typical Noise Abatement 2.2.4 COMPARTMENT FLOOR CUTOUTSFigure 2.6 - Compartment Floor Cutout 2.3.1 GENERATOR AIRFLOW 2.3 COOLING AND VENTILATING AIR2.3.2 COOLING AIR INLET OPENINGS Figure 2.8 - Air Inlet in Compartment Door2.4 DIESEL FUEL SYSTEM 2.3.4 TESTING THE INSTALLATIONFigure 2.10 - Air Inlet Using Ductwork 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.3 GENERATOR FUEL RETURN LINES 2.4.1 FUEL TANK2.4.2 GENERATOR FUEL SUPPLY LINES 2.4.2.1 Rigid Fuel Lines2.5.1 MUFFLER AND SPARK ARRESTOR 2.5.2 EXHAUST SYSTEM SAFETY2.5 EXHAUST SYSTEM Figure 2.13 - Typical Exhaust System2.6.1 ELECTRICAL JUNCTION BOX 2.6.2 WIRING2.6 ELECTRICAL CONNECTIONS 2.6.3 GENERATOR AC CONNECTIONSFigure 2.15 - Connections for 120/240 Dual Voltage 2.6.3.1 Generator Coversion to120 Volts Only - Dual Circuits Figure 2.16 - Connections for 120 Volts Only Dual CircuitsFigure 2.17 - Transfer Switch Isolation Method 2.6.5 POWER SUPPLY CORD2.6.7 ISOLATING DIFFERENT POWER SOURCES 2.6.4 CONDUIT2.7.2 BATTERY CABLES 2.7 BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERY 2.7.3 BATTERY CABLE CONNECTIONSDo not open or mutilate the battery. Released 2.8 OPTIONAL ACCESSORIES2.7.4 BATTERY COMPARTMENT 2.8.1 REMOTE START/STOP CONNECTIONSDo not make any unnecessary adjustments 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD 3.2 BEFORE INITIAL STARTUPOPTIO``NAL ACCESSORIES 3.5 INSTALLATION CHECKLISTBATTERY INSTALLATION POST INSTALLATION TESTSCAUSE TROUBLESHOOTING GUIDEPROBLEM CORRECTIONQUIETPACT 75D Recreational Vehicle Generator Appendix 2 - Notes38 Generac Power Systems, Inc QUIETPACT 75D Recreational Vehicle Generator Generac Power Systems, IncAppendix 2 - Notes 40 Generac Power Systems, Inc Appendix 3 - Electrical DataElectrical Schematic - 120/240 VAC Output- Drawing No. 0D2792-A QUIETPACT 75D Recreational Vehicle GeneratorGenerac Power Systems, Inc Appendix 3 - Electrical DataAppendix 3 - Electrical Data Wiring Diagram 120/240 Dual Voltage- Drawing No. - 0D2793-B Part42 Generac Power Systems, Inc QUIETPACT 75D Recreational Vehicle GeneratorAppendix 3 - Electrical Data Wiring Diagram 120 VAC- Drawing No. - 0D2793-B PartGenerac Power Systems, Inc QUIETPACT 75D Recreational Vehicle GeneratorAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYAppendix 4 - Exploded Views and Parts Lists ITEM PART NO. QTY. DESCRIPTIONITEM PART NO. QTY 46 Generac Power Systems, IncDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTY11 29 Appendix 4 - Exploded Views and Parts Lists2118 PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYQUIETPACT 75D Recreational Vehicle Generator Appendix 5 - NotesGenerac Power Systems, Inc MANUFACTURERS WARRANTY COVERAGE FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS OWNERS WARRANTY RESPONSIBILITIESLIMITATIONS OBTAINING WARRANTY SERVICEOBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNER Appendix 6 - WarrantyWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS, INCGENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTY WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS