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Guardian Technologies 004270-2 Appendix 4 - Exploded Views and Parts Lists, Part No. Qty

Models: 004270-2

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Appendix 4 — Exploded Views and Parts Lists

QUIETPACT™ 75D Recreational Vehicle Generator Fuel and Electrical Systems – Drawing No. 0D2363-D

		18
	20
	16	22
		22
	23	9
	23	24
	17
17	29
17
	TO STARTER	15
	MOTOR BOLT

16	14

TO STATOR

TO GROUND

7

4

			TO STARTER MOTOR	9	16	2		3
			TO STARTER MOTOR
	TO GLOW PLUGS			4	7
	TO GLOW PLUGS			4	7
					21	12
					21	27
			6			27
			6
								10	11
								10
							25
						4
						19
			26						5	4		27
												27
						13				1	2	12
				25			4			1	30
			10		8	17	26	12	2	28
			10		8		26			28
ITEM	PART NO. QTY.		DESCRIPTION		ITEM	PART NO. QTY.		DESCRIPTION
1	0C6946A	1	Fuel Pump Assembly		18	023484F	2	Snap Bushing 1"
2	052219	3	1/8 NPT x 5/16 Barbed Straight Fitting		19	022127	1	Hex Nut		¼ - 20
3	069598B	2	Bulkhead Adaptor Fitting		20	053621-201	1	Cable, Battery
4	022097	7	Washer, Split Lk- ¼ -M6		21	053621-197	1	Cable, Starter
5	038750	1	HHCS M6-1.00 x 30		22	0A2053	1	HHCS M6-1 x 65
6	056739	2	Relay Solenoid		23	0742600-158	1	Wire Assembly, Black #4 Ground
7	049813	5	Nut, Hex M6-1		24	075234	1	Resistor
8	055934D	1	Clamp, Vinyl Coat 1-1/16"		25	030340	1.04M	Hose, 1/4 ID SAE-30R7
9	022473	5	Washer, Flat -M6		26	0C8008	635mm	Hose, 5/16 ID SAE-30R7
10	040173	2	Hose Clamp		27	0C8008	375mm	Hose, 5/16 ID SAE-30R7
11	028414A	1	1/8 NPT x 1/4 Barbed Straight Fitting		28	0C8009	1	Clamp, Fuel Pump
12	0C7649	3	Hose Clamp 7/8 / 3/8		29	0D2021H	1	Wire Assy, #0 (PHC-SC)
13	047411	1	HHCS M6-1.00 x 16		30	0D8914	1	Fuel Filter
14	0C7968	1	Hex Nut 3/8-16 Brass
15	022237	1	Washer Split Lk 3/8		M = Meters
16	075763	3	Boot, Battery Cable		mm = Millimetres
17	075763A	3	Boot, Battery Cable

50 Generac® Power Systems, Inc.

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Guardian Technologies 004270-2 owner manual Appendix 4 - Exploded Views and Parts Lists, Part No. Qty, Description

Contents

Owner’s Manual and Installation Instructions Liquid-cooled Recreational Vehicle GeneratorModel 004270-2 QUIETPACT 75D This manual should remain with the unitAUTHORIZED SERVICE DEALER LOCATION CONTENTSOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICEPart II - Installation Instructions Safety RulesSection 3 - Post-installation Startup Appendix 4 - Exploded Views and Parts ListsGENERAL HAZARDS Despite the safe design of this generatorParts of the generator are rotating and/or hot during operation. Exercise care near running generatorsFIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS 1.1 GENERATOR IDENTIFICATION Model QUIETPACT 75DModel Number kW Rating1.3 SAFETY 1.5 SPECIFICATIONSDo not overload the generator. Some installa 1.2 GENERATOR APPLICABILITY1.5.2 FUEL CONSUMPTION GAL/HR 1.5.3 ENGINE OIL REQUIREMENTS1.5.4 COOLANT 1.5.5 ENGINE2.1.2 START/STOP SWITCH 2.1.5 PREHEAT SWITCH2.3.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL2.4 STARTING THE GENERATOR 2.3.2 ENGINE LUBRICATION2.3.3 FUEL SUPPLY 2.3.4 COOLANT LEVEL2.7.1 LOW OIL PRESSURE SWITCH 2.7.2 HIGH COOLANT TEMPERATURE SWITCH2.5 STOPPING THE GENERATOR 2.7 PROTECTION SYSTEMS2.8 ADDITIONAL INFORMATION 2.7.3 OVERSPEED SHUTDOWN2.7.4 OVERVOLTAGE PROTECTION 2.8.1 25-HOUR BREAK-IN PERIODFigure 3.1 - Oil Maintenance Features 3.1 CHECKING THE ENGINE OIL LEVEL3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 2.8.4 OPERATION IN HIGH GRASS OR BRUSH3.3 SERVICING THE ENGINE AIR FILTER 3.4 SPARK ARRESTOR MUFFLERFigure 3.2 - Engine Air Filter Failure to provide and maintain a spark arrestor3.5 CLEANING THE GENERATOR 3.6 BATTERY MAINTENANCEFigure 3.3 - Spark Arrestor Muffler Maintenance Do NOT use a forceful spray of water to cleanconductive and corrosive. The following procedures are to be observed 3.7 COOLING SYSTEM3.8 ENGINE COOLANT 3.10 DRIVE BELT3.12.1 REMOVAL FROM SERVICE 3.12 OUT-OF-SERVICE PROCEDURE3.12.2 RETURN TO SERVICE 3.13 SERVICE SCHEDULE ATTENTION It is recommended that all service workbe performed by the nearest Generac Authorized Service Dealer Section 3 - MaintenanceINSTALLATION INSTRUCTIONS SHOULD ATTEMPT INSTALLATIONPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER GENERAL HAZARDSDANGER Despite the safe design of this generatorEXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS 1.2 SAFETY 1.1 PURPOSE AND SCOPE OF THE MANUAL1.3 STANDARDS BOOKLETS 1.4 EQUIPMENT DESCRIPTIONFigure 1.2 - Major Features and Dimensions Major Features and Dimensions - Drawing NoPower Systems, Inc Section 1 - General Information2.1 LOCATION AND SUPPORT 2.1.1 GENERATOR LOCATION2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.2 GENERATOR COMPARTMENTS 2.1.4 GENERATOR RESTRAINT2.2.1 COMPARTMENT CONSTRUCTION Figure 2.2 - Typical Generator Restraint2.2.2 SOUND INSULATING MATERIALS 2.2.3 ACOUSTICSFigure 2.4 - Types of Lock Seams DANGERFigure 2.6 - Compartment Floor Cutout Figure 2.5 - Typical Noise Abatement 2.2.4 COMPARTMENT FLOOR CUTOUTSDANGER 2.3 COOLING AND VENTILATING AIR 2.3.2 COOLING AIR INLET OPENINGS2.3.1 GENERATOR AIRFLOW Figure 2.8 - Air Inlet in Compartment Door2.3.4 TESTING THE INSTALLATION Figure 2.10 - Air Inlet Using Ductwork2.4 DIESEL FUEL SYSTEM 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.1 FUEL TANK 2.4.2 GENERATOR FUEL SUPPLY LINES2.4.3 GENERATOR FUEL RETURN LINES 2.4.2.1 Rigid Fuel Lines2.5.2 EXHAUST SYSTEM SAFETY 2.5 EXHAUST SYSTEM2.5.1 MUFFLER AND SPARK ARRESTOR Figure 2.13 - Typical Exhaust System2.6.2 WIRING 2.6 ELECTRICAL CONNECTIONS2.6.1 ELECTRICAL JUNCTION BOX 2.6.3 GENERATOR AC CONNECTIONS2.6.3.1 Generator Coversion to 120 Volts Only - Dual CircuitsFigure 2.15 - Connections for 120/240 Dual Voltage Figure 2.16 - Connections for 120 Volts Only Dual Circuits2.6.5 POWER SUPPLY CORD 2.6.7 ISOLATING DIFFERENT POWER SOURCESFigure 2.17 - Transfer Switch Isolation Method 2.6.4 CONDUIT2.7 BATTERY INSTALLATION 2.7.1 RECOMMENDED BATTERY2.7.2 BATTERY CABLES 2.7.3 BATTERY CABLE CONNECTIONS2.8 OPTIONAL ACCESSORIES 2.7.4 BATTERY COMPARTMENTDo not open or mutilate the battery. Released 2.8.1 REMOTE START/STOP CONNECTIONS3.1 POST INSTALLATION TESTS 3.4 TESTING UNDER LOADDo not make any unnecessary adjustments 3.2 BEFORE INITIAL STARTUP3.5 INSTALLATION CHECKLIST BATTERY INSTALLATIONOPTIO``NAL ACCESSORIES POST INSTALLATION TESTSTROUBLESHOOTING GUIDE PROBLEMCAUSE CORRECTION38 Generac Power Systems, Inc Appendix 2 - NotesQUIETPACT 75D Recreational Vehicle Generator Appendix 2 - Notes Generac Power Systems, IncQUIETPACT 75D Recreational Vehicle Generator Appendix 3 - Electrical Data Electrical Schematic - 120/240 VAC Output- Drawing No. 0D2792-A40 Generac Power Systems, Inc QUIETPACT 75D Recreational Vehicle GeneratorGenerac Power Systems, Inc Appendix 3 - Electrical DataWiring Diagram 120/240 Dual Voltage- Drawing No. - 0D2793-B Part 42 Generac Power Systems, IncAppendix 3 - Electrical Data QUIETPACT 75D Recreational Vehicle GeneratorWiring Diagram 120 VAC- Drawing No. - 0D2793-B Part Generac Power Systems, IncAppendix 3 - Electrical Data QUIETPACT 75D Recreational Vehicle GeneratorPART NO. QTY DESCRIPTIONAppendix 4 - Exploded Views and Parts Lists PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTYAppendix 4 - Exploded Views and Parts Lists 46 Generac Power Systems, IncAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists 211811 29 PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION Appendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYGenerac Power Systems, Inc Appendix 5 - NotesQUIETPACT 75D Recreational Vehicle Generator FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURERS WARRANTY COVERAGE OWNERS WARRANTY RESPONSIBILITIESOBTAINING WARRANTY SERVICE OBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNERLIMITATIONS Appendix 6 - WarrantyGENERAC POWER SYSTEMS, INC GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS