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Guardian Technologies 004270-2 Part, Installation Instructions, Should Attempt Installation

Models: 004270-2

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PART II –

INSTALLATION INSTRUCTIONS

DANGER

ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS

SHOULD ATTEMPT INSTALLATION!!

Page 19

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Guardian Technologies 004270-2 Part, Installation Instructions, Only Qualified Electricians Or Contractors, Danger

Contents

This manual should remain with the unit Owner’s Manual and Installation InstructionsLiquid-cooled Recreational Vehicle Generator Model 004270-2 QUIETPACT 75DHOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS OPERATION AND MAINTENANCEAppendix 4 - Exploded Views and Parts Lists Part II - Installation InstructionsSafety Rules Section 3 - Post-installation Startupduring operation. Exercise care near running generators GENERAL HAZARDSDespite the safe design of this generator Parts of the generator are rotating and/or hotFIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS kW Rating 1.1 GENERATOR IDENTIFICATIONModel QUIETPACT 75D Model Number1.2 GENERATOR APPLICABILITY 1.3 SAFETY1.5 SPECIFICATIONS Do not overload the generator. Some installa1.5.5 ENGINE 1.5.2 FUEL CONSUMPTION GAL/HR1.5.3 ENGINE OIL REQUIREMENTS 1.5.4 COOLANT2.1 GENERATOR CONTROL PANEL 2.1.2 START/STOP SWITCH2.1.5 PREHEAT SWITCH 2.3.1 INSTALLATION2.3.4 COOLANT LEVEL 2.4 STARTING THE GENERATOR2.3.2 ENGINE LUBRICATION 2.3.3 FUEL SUPPLY2.7 PROTECTION SYSTEMS 2.7.1 LOW OIL PRESSURE SWITCH2.7.2 HIGH COOLANT TEMPERATURE SWITCH 2.5 STOPPING THE GENERATOR2.8.1 25-HOUR BREAK-IN PERIOD 2.8 ADDITIONAL INFORMATION2.7.3 OVERSPEED SHUTDOWN 2.7.4 OVERVOLTAGE PROTECTION2.8.4 OPERATION IN HIGH GRASS OR BRUSH Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTERFailure to provide and maintain a spark arrestor 3.3 SERVICING THE ENGINE AIR FILTER3.4 SPARK ARRESTOR MUFFLER Figure 3.2 - Engine Air FilterDo NOT use a forceful spray of water to clean 3.5 CLEANING THE GENERATOR3.6 BATTERY MAINTENANCE Figure 3.3 - Spark Arrestor Muffler Maintenance3.10 DRIVE BELT conductive and corrosive. The following procedures are to be observed3.7 COOLING SYSTEM 3.8 ENGINE COOLANT3.12.1 REMOVAL FROM SERVICE 3.12 OUT-OF-SERVICE PROCEDURE3.12.2 RETURN TO SERVICE Section 3 - Maintenance 3.13 SERVICE SCHEDULEATTENTION It is recommended that all service work be performed by the nearest Generac Authorized Service DealerONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PARTDespite the safe design of this generator NOTICE TO INSTALLERGENERAL HAZARDS DANGEREXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS 1.4 EQUIPMENT DESCRIPTION 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.3 STANDARDS BOOKLETSSection 1 - General Information Figure 1.2 - Major Features and DimensionsMajor Features and Dimensions - Drawing No Power Systems, Inc2.1.3 SUSPENDED MOUNTING 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.2 GENERATOR SUPPORTFigure 2.2 - Typical Generator Restraint 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT 2.2.1 COMPARTMENT CONSTRUCTIONDANGER 2.2.2 SOUND INSULATING MATERIALS2.2.3 ACOUSTICS Figure 2.4 - Types of Lock SeamsFigure 2.6 - Compartment Floor Cutout Figure 2.5 - Typical Noise Abatement 2.2.4 COMPARTMENT FLOOR CUTOUTSDANGER Figure 2.8 - Air Inlet in Compartment Door 2.3 COOLING AND VENTILATING AIR2.3.2 COOLING AIR INLET OPENINGS 2.3.1 GENERATOR AIRFLOW2.3.3 COMPENSATING FOR RESTRICTIONS 2.3.4 TESTING THE INSTALLATIONFigure 2.10 - Air Inlet Using Ductwork 2.4 DIESEL FUEL SYSTEM2.4.2.1 Rigid Fuel Lines 2.4.1 FUEL TANK2.4.2 GENERATOR FUEL SUPPLY LINES 2.4.3 GENERATOR FUEL RETURN LINESFigure 2.13 - Typical Exhaust System 2.5.2 EXHAUST SYSTEM SAFETY2.5 EXHAUST SYSTEM 2.5.1 MUFFLER AND SPARK ARRESTOR2.6.3 GENERATOR AC CONNECTIONS 2.6.2 WIRING2.6 ELECTRICAL CONNECTIONS 2.6.1 ELECTRICAL JUNCTION BOXFigure 2.16 - Connections for 120 Volts Only Dual Circuits 2.6.3.1 Generator Coversion to120 Volts Only - Dual Circuits Figure 2.15 - Connections for 120/240 Dual Voltage2.6.4 CONDUIT 2.6.5 POWER SUPPLY CORD2.6.7 ISOLATING DIFFERENT POWER SOURCES Figure 2.17 - Transfer Switch Isolation Method2.7.3 BATTERY CABLE CONNECTIONS 2.7 BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERY 2.7.2 BATTERY CABLES2.8.1 REMOTE START/STOP CONNECTIONS 2.8 OPTIONAL ACCESSORIES2.7.4 BATTERY COMPARTMENT Do not open or mutilate the battery. Released3.2 BEFORE INITIAL STARTUP 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD Do not make any unnecessary adjustmentsPOST INSTALLATION TESTS 3.5 INSTALLATION CHECKLISTBATTERY INSTALLATION OPTIO``NAL ACCESSORIESCORRECTION TROUBLESHOOTING GUIDEPROBLEM CAUSE38 Generac Power Systems, Inc Appendix 2 - NotesQUIETPACT 75D Recreational Vehicle Generator Appendix 2 - Notes Generac Power Systems, IncQUIETPACT 75D Recreational Vehicle Generator QUIETPACT 75D Recreational Vehicle Generator Appendix 3 - Electrical DataElectrical Schematic - 120/240 VAC Output- Drawing No. 0D2792-A 40 Generac Power Systems, IncAppendix 3 - Electrical Data Generac Power Systems, IncQUIETPACT 75D Recreational Vehicle Generator Wiring Diagram 120/240 Dual Voltage- Drawing No. - 0D2793-B Part42 Generac Power Systems, Inc Appendix 3 - Electrical DataQUIETPACT 75D Recreational Vehicle Generator Wiring Diagram 120 VAC- Drawing No. - 0D2793-B PartGenerac Power Systems, Inc Appendix 3 - Electrical DataPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTION46 Generac Power Systems, Inc ITEM PART NO. QTY. DESCRIPTIONITEM PART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTIONPART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTIONPART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTIONPART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTIONPART NO. QTY Appendix 4 - Exploded Views and Parts Lists2118 11 29PART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTIONPART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTIONPART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTIONPART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTIONPART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTIONPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTIONPART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTIONPART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTIONPART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTIONPART NO. QTY Appendix 4 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTIONGenerac Power Systems, Inc Appendix 5 - NotesQUIETPACT 75D Recreational Vehicle Generator OWNERS WARRANTY RESPONSIBILITIES FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURERS WARRANTY COVERAGEAppendix 6 - Warranty OBTAINING WARRANTY SERVICEOBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNER LIMITATIONSWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS, INCGENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTY WARRANTY SCHEDULE - COMMERCIAL APPLICATIONS