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Guardian Technologies 004270-2 Appendix 4 - Exploded Views and Parts Lists, Part No. Qty

Models: 004270-2

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Appendix 4 — Exploded Views and Parts Lists

QUIETPACT™ 75D Recreational Vehicle Generator

1.0 Liter Diesel Crankshaft, Piston and Flywheel – Drawing No. 075679-B

ITEM	PART NO. QTY.		DESCRIPTION		ITEM	PART NO. QTY.		DESCRIPTION
1	070939-193	1	CRANKSHAFT ASSEMBLY			070939-216	AR	PISTON ASSEMBLY-1.0MM O.S.
2	070939-194	1	CRANKSHAFT GEAR	17		070939-211	3	STANDARD PISTON RING SET
3	070939-195	1	KEY			070939-212	AR	PISTON RING SET-0.5MM O.S.
4	070939-196	1	DOWEL PIN			070939-213	AR	PISTON RING SET-1.0MM O.S.
5	070939-226	1	SPRING PIN	18		070939-217	3	PISTON PIN
6	070939-197	1	BEARING HOLDER ASSEMBLY	19		070939-218	6	SNAP RING
7	070939-200	1	BEARING HOLDER ASSEMBLY	20		070939-219	3	CONNECTING ROD ASSEMBLY
8	070939-664	1	BEARING HOLDER ASSEMBLY	21		070939-220	3	BUSHING
9	070939-198	6	BOLT	22		070939-221	6	CONNECTING ROD BOLT
10	070939-199	6	DOWEL PIN	23		070939-222	6	NUT, CONNECTING ROD BOLT
11	070939-202	3	STANDARD BEARING	24		070939-223	6	STANDARD BEARING
	070939-203	AR	0.25MM U.S. BEARING			070939-224	AR	BEARING-0.25MM U.S.
	070939-204	AR	0.50MM U.S. BEARING			070939-225	AR	BEARING-0.50MM U.S.
12	070939-205	3	STANDARD BEARING	28		070939-230	1	PULLEY
	070939-206	AR	0.25MM U.S. BEARING	30		070939-231	1	NUT
	070939-207	AR	0.50MM U.S. BEARING
13	070939-208	2	THRUST WASHER		U.S. - UNDERSIZE
14	070939-204	2	BOLT		O.S. - OVERSIZE
15	070939-210	1	BOLT		AR - AS REQUIRED
16	070939-214	3	STANDARD PISTON ASSEMBLY		MM - MILLIMETER
	070939-215	AR	PISTON ASSEMBLY-0.5MM O.S.

Generac® Power Systems, Inc. 55

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Guardian Technologies 004270-2 owner manual Appendix 4 - Exploded Views and Parts Lists, Part No. Qty, Description

Contents

Liquid-cooled Recreational Vehicle Generator Owner’s Manual and Installation InstructionsModel 004270-2 QUIETPACT 75D This manual should remain with the unitCONTENTS AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICESafety Rules Part II - Installation InstructionsSection 3 - Post-installation Startup Appendix 4 - Exploded Views and Parts ListsDespite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot during operation. Exercise care near running generatorsELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS Model QUIETPACT 75D 1.1 GENERATOR IDENTIFICATIONModel Number kW Rating1.5 SPECIFICATIONS 1.3 SAFETYDo not overload the generator. Some installa 1.2 GENERATOR APPLICABILITY1.5.3 ENGINE OIL REQUIREMENTS 1.5.2 FUEL CONSUMPTION GAL/HR1.5.4 COOLANT 1.5.5 ENGINE2.1.5 PREHEAT SWITCH 2.1.2 START/STOP SWITCH2.3.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL2.3.2 ENGINE LUBRICATION 2.4 STARTING THE GENERATOR2.3.3 FUEL SUPPLY 2.3.4 COOLANT LEVEL2.7.2 HIGH COOLANT TEMPERATURE SWITCH 2.7.1 LOW OIL PRESSURE SWITCH2.5 STOPPING THE GENERATOR 2.7 PROTECTION SYSTEMS2.7.3 OVERSPEED SHUTDOWN 2.8 ADDITIONAL INFORMATION2.7.4 OVERVOLTAGE PROTECTION 2.8.1 25-HOUR BREAK-IN PERIOD3.1 CHECKING THE ENGINE OIL LEVEL Figure 3.1 - Oil Maintenance Features3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 2.8.4 OPERATION IN HIGH GRASS OR BRUSH3.4 SPARK ARRESTOR MUFFLER 3.3 SERVICING THE ENGINE AIR FILTERFigure 3.2 - Engine Air Filter Failure to provide and maintain a spark arrestor3.6 BATTERY MAINTENANCE 3.5 CLEANING THE GENERATORFigure 3.3 - Spark Arrestor Muffler Maintenance Do NOT use a forceful spray of water to clean3.7 COOLING SYSTEM conductive and corrosive. The following procedures are to be observed3.8 ENGINE COOLANT 3.10 DRIVE BELT3.12 OUT-OF-SERVICE PROCEDURE 3.12.1 REMOVAL FROM SERVICE3.12.2 RETURN TO SERVICE ATTENTION It is recommended that all service work 3.13 SERVICE SCHEDULEbe performed by the nearest Generac Authorized Service Dealer Section 3 - MaintenanceSHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSGENERAL HAZARDS NOTICE TO INSTALLERDANGER Despite the safe design of this generatorELECTRICAL HAZARDS EXPLOSION HAZARDSFIRE HAZARDS 1.1 PURPOSE AND SCOPE OF THE MANUAL 1.2 SAFETY1.3 STANDARDS BOOKLETS 1.4 EQUIPMENT DESCRIPTIONMajor Features and Dimensions - Drawing No Figure 1.2 - Major Features and DimensionsPower Systems, Inc Section 1 - General Information2.1.1 GENERATOR LOCATION 2.1 LOCATION AND SUPPORT2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.1.4 GENERATOR RESTRAINT 2.2 GENERATOR COMPARTMENTS2.2.1 COMPARTMENT CONSTRUCTION Figure 2.2 - Typical Generator Restraint2.2.3 ACOUSTICS 2.2.2 SOUND INSULATING MATERIALSFigure 2.4 - Types of Lock Seams DANGERFigure 2.5 - Typical Noise Abatement 2.2.4 COMPARTMENT FLOOR CUTOUTS Figure 2.6 - Compartment Floor CutoutDANGER 2.3.2 COOLING AIR INLET OPENINGS 2.3 COOLING AND VENTILATING AIR2.3.1 GENERATOR AIRFLOW Figure 2.8 - Air Inlet in Compartment DoorFigure 2.10 - Air Inlet Using Ductwork 2.3.4 TESTING THE INSTALLATION2.4 DIESEL FUEL SYSTEM 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.2 GENERATOR FUEL SUPPLY LINES 2.4.1 FUEL TANK2.4.3 GENERATOR FUEL RETURN LINES 2.4.2.1 Rigid Fuel Lines2.5 EXHAUST SYSTEM 2.5.2 EXHAUST SYSTEM SAFETY2.5.1 MUFFLER AND SPARK ARRESTOR Figure 2.13 - Typical Exhaust System2.6 ELECTRICAL CONNECTIONS 2.6.2 WIRING2.6.1 ELECTRICAL JUNCTION BOX 2.6.3 GENERATOR AC CONNECTIONS120 Volts Only - Dual Circuits 2.6.3.1 Generator Coversion toFigure 2.15 - Connections for 120/240 Dual Voltage Figure 2.16 - Connections for 120 Volts Only Dual Circuits2.6.7 ISOLATING DIFFERENT POWER SOURCES 2.6.5 POWER SUPPLY CORDFigure 2.17 - Transfer Switch Isolation Method 2.6.4 CONDUIT2.7.1 RECOMMENDED BATTERY 2.7 BATTERY INSTALLATION2.7.2 BATTERY CABLES 2.7.3 BATTERY CABLE CONNECTIONS2.7.4 BATTERY COMPARTMENT 2.8 OPTIONAL ACCESSORIESDo not open or mutilate the battery. Released 2.8.1 REMOTE START/STOP CONNECTIONS3.4 TESTING UNDER LOAD 3.1 POST INSTALLATION TESTSDo not make any unnecessary adjustments 3.2 BEFORE INITIAL STARTUPBATTERY INSTALLATION 3.5 INSTALLATION CHECKLISTOPTIO``NAL ACCESSORIES POST INSTALLATION TESTSPROBLEM TROUBLESHOOTING GUIDECAUSE CORRECTIONAppendix 2 - Notes 38 Generac Power Systems, IncQUIETPACT 75D Recreational Vehicle Generator Generac Power Systems, Inc Appendix 2 - NotesQUIETPACT 75D Recreational Vehicle Generator Electrical Schematic - 120/240 VAC Output- Drawing No. 0D2792-A Appendix 3 - Electrical Data40 Generac Power Systems, Inc QUIETPACT 75D Recreational Vehicle GeneratorAppendix 3 - Electrical Data Generac Power Systems, Inc42 Generac Power Systems, Inc Wiring Diagram 120/240 Dual Voltage- Drawing No. - 0D2793-B PartAppendix 3 - Electrical Data QUIETPACT 75D Recreational Vehicle GeneratorGenerac Power Systems, Inc Wiring Diagram 120 VAC- Drawing No. - 0D2793-B PartAppendix 3 - Electrical Data QUIETPACT 75D Recreational Vehicle GeneratorDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYITEM PART NO. QTY ITEM PART NO. QTY. DESCRIPTIONAppendix 4 - Exploded Views and Parts Lists 46 Generac Power Systems, IncPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTY2118 Appendix 4 - Exploded Views and Parts Lists11 29 PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYAppendix 5 - Notes Generac Power Systems, IncQUIETPACT 75D Recreational Vehicle Generator YOUR WARRANTY RIGHTS AND OBLIGATIONS FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENTMANUFACTURERS WARRANTY COVERAGE OWNERS WARRANTY RESPONSIBILITIESOBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNER OBTAINING WARRANTY SERVICELIMITATIONS Appendix 6 - WarrantyGENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTY GENERAC POWER SYSTEMS, INCWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS