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Guardian Technologies 004270-2 Appendix 4 - Exploded Views and Parts Lists, Part No. Qty

Models: 004270-2

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Appendix 4 — Exploded Views and Parts Lists

QUIETPACT™ 75D Recreational Vehicle Generator

1.0 Liter Diesel Injector Pump – Drawing No. 075686-C

ITEM	PART NO. QTY.		DESCRIPTION		ITEM	PART NO. QTY.		DESCRIPTION
1	0709390316	1	INJECTOR PUMP ASSEMBLY	14		0709390331	1	BOLT
2	0709390317	AR	SHIM-0.2MM	16		0709390332	3	GLOW PLUG
	0709390318	AR	SHIM-0.3MM	17		0709390333	1	CONNECTOR
	0709390319	AR	SHIM-0.5MM	18		0709390334	1	GASKET
	0709390320	AR	SHIM-1.0MM	19		0709390335	1	COVER (ALL MODELS EXCEPT 04270
3	0709390298	3	NUT					& 04614)
4	0709390321	2	BOLT			0C4736	1	TUBE, ENGINE OIL FILL (MODEL
5	0709390322	3	GASKET					04270 & 04614)
6	0709390323	3	INSERT	20		0709390264	2	BOLT
7	0709390324	3	CAP	26		0709390341	1	SOLENOID
8	0709390325	3	INJECTOR	27		0709390342	1	WASHER
9	0709390326	1	TUBING	28		0709390343	1	WASHER
10	0709390327	1	TUBING	29		0709390344	1	SCREW
11	0709390328	1	TUBING
12	0709390329	1	TUBING		AR - AS REQUIRED
13	0709390330	1	CLAMP

58 Generac® Power Systems, Inc.

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Guardian Technologies 004270-2 owner manual Appendix 4 - Exploded Views and Parts Lists, Part No. Qty, Description

Contents

Owner’s Manual and Installation Instructions Liquid-cooled Recreational Vehicle GeneratorModel 004270-2 QUIETPACT 75D This manual should remain with the unitAUTHORIZED SERVICE DEALER LOCATION CONTENTSOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICEPart II - Installation Instructions Safety RulesSection 3 - Post-installation Startup Appendix 4 - Exploded Views and Parts ListsGENERAL HAZARDS Despite the safe design of this generatorParts of the generator are rotating and/or hot during operation. Exercise care near running generatorsELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS 1.1 GENERATOR IDENTIFICATION Model QUIETPACT 75DModel Number kW Rating1.3 SAFETY 1.5 SPECIFICATIONSDo not overload the generator. Some installa 1.2 GENERATOR APPLICABILITY1.5.2 FUEL CONSUMPTION GAL/HR 1.5.3 ENGINE OIL REQUIREMENTS1.5.4 COOLANT 1.5.5 ENGINE2.1.2 START/STOP SWITCH 2.1.5 PREHEAT SWITCH2.3.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL2.4 STARTING THE GENERATOR 2.3.2 ENGINE LUBRICATION2.3.3 FUEL SUPPLY 2.3.4 COOLANT LEVEL2.7.1 LOW OIL PRESSURE SWITCH 2.7.2 HIGH COOLANT TEMPERATURE SWITCH2.5 STOPPING THE GENERATOR 2.7 PROTECTION SYSTEMS2.8 ADDITIONAL INFORMATION 2.7.3 OVERSPEED SHUTDOWN2.7.4 OVERVOLTAGE PROTECTION 2.8.1 25-HOUR BREAK-IN PERIODFigure 3.1 - Oil Maintenance Features 3.1 CHECKING THE ENGINE OIL LEVEL3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 2.8.4 OPERATION IN HIGH GRASS OR BRUSH3.3 SERVICING THE ENGINE AIR FILTER 3.4 SPARK ARRESTOR MUFFLERFigure 3.2 - Engine Air Filter Failure to provide and maintain a spark arrestor3.5 CLEANING THE GENERATOR 3.6 BATTERY MAINTENANCEFigure 3.3 - Spark Arrestor Muffler Maintenance Do NOT use a forceful spray of water to cleanconductive and corrosive. The following procedures are to be observed 3.7 COOLING SYSTEM3.8 ENGINE COOLANT 3.10 DRIVE BELT3.12 OUT-OF-SERVICE PROCEDURE 3.12.1 REMOVAL FROM SERVICE3.12.2 RETURN TO SERVICE 3.13 SERVICE SCHEDULE ATTENTION It is recommended that all service workbe performed by the nearest Generac Authorized Service Dealer Section 3 - MaintenanceINSTALLATION INSTRUCTIONS SHOULD ATTEMPT INSTALLATIONPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER GENERAL HAZARDSDANGER Despite the safe design of this generatorELECTRICAL HAZARDS EXPLOSION HAZARDSFIRE HAZARDS 1.2 SAFETY 1.1 PURPOSE AND SCOPE OF THE MANUAL1.3 STANDARDS BOOKLETS 1.4 EQUIPMENT DESCRIPTIONFigure 1.2 - Major Features and Dimensions Major Features and Dimensions - Drawing NoPower Systems, Inc Section 1 - General Information2.1 LOCATION AND SUPPORT 2.1.1 GENERATOR LOCATION2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.2 GENERATOR COMPARTMENTS 2.1.4 GENERATOR RESTRAINT2.2.1 COMPARTMENT CONSTRUCTION Figure 2.2 - Typical Generator Restraint2.2.2 SOUND INSULATING MATERIALS 2.2.3 ACOUSTICSFigure 2.4 - Types of Lock Seams DANGERFigure 2.5 - Typical Noise Abatement 2.2.4 COMPARTMENT FLOOR CUTOUTS Figure 2.6 - Compartment Floor CutoutDANGER 2.3 COOLING AND VENTILATING AIR 2.3.2 COOLING AIR INLET OPENINGS2.3.1 GENERATOR AIRFLOW Figure 2.8 - Air Inlet in Compartment Door2.3.4 TESTING THE INSTALLATION Figure 2.10 - Air Inlet Using Ductwork2.4 DIESEL FUEL SYSTEM 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.1 FUEL TANK 2.4.2 GENERATOR FUEL SUPPLY LINES2.4.3 GENERATOR FUEL RETURN LINES 2.4.2.1 Rigid Fuel Lines2.5.2 EXHAUST SYSTEM SAFETY 2.5 EXHAUST SYSTEM2.5.1 MUFFLER AND SPARK ARRESTOR Figure 2.13 - Typical Exhaust System2.6.2 WIRING 2.6 ELECTRICAL CONNECTIONS2.6.1 ELECTRICAL JUNCTION BOX 2.6.3 GENERATOR AC CONNECTIONS2.6.3.1 Generator Coversion to 120 Volts Only - Dual CircuitsFigure 2.15 - Connections for 120/240 Dual Voltage Figure 2.16 - Connections for 120 Volts Only Dual Circuits2.6.5 POWER SUPPLY CORD 2.6.7 ISOLATING DIFFERENT POWER SOURCESFigure 2.17 - Transfer Switch Isolation Method 2.6.4 CONDUIT2.7 BATTERY INSTALLATION 2.7.1 RECOMMENDED BATTERY2.7.2 BATTERY CABLES 2.7.3 BATTERY CABLE CONNECTIONS2.8 OPTIONAL ACCESSORIES 2.7.4 BATTERY COMPARTMENTDo not open or mutilate the battery. Released 2.8.1 REMOTE START/STOP CONNECTIONS3.1 POST INSTALLATION TESTS 3.4 TESTING UNDER LOADDo not make any unnecessary adjustments 3.2 BEFORE INITIAL STARTUP3.5 INSTALLATION CHECKLIST BATTERY INSTALLATIONOPTIO``NAL ACCESSORIES POST INSTALLATION TESTSTROUBLESHOOTING GUIDE PROBLEMCAUSE CORRECTIONAppendix 2 - Notes 38 Generac Power Systems, IncQUIETPACT 75D Recreational Vehicle Generator Generac Power Systems, Inc Appendix 2 - NotesQUIETPACT 75D Recreational Vehicle Generator Appendix 3 - Electrical Data Electrical Schematic - 120/240 VAC Output- Drawing No. 0D2792-A40 Generac Power Systems, Inc QUIETPACT 75D Recreational Vehicle GeneratorGenerac Power Systems, Inc Appendix 3 - Electrical DataWiring Diagram 120/240 Dual Voltage- Drawing No. - 0D2793-B Part 42 Generac Power Systems, IncAppendix 3 - Electrical Data QUIETPACT 75D Recreational Vehicle GeneratorWiring Diagram 120 VAC- Drawing No. - 0D2793-B Part Generac Power Systems, IncAppendix 3 - Electrical Data QUIETPACT 75D Recreational Vehicle GeneratorPART NO. QTY DESCRIPTIONAppendix 4 - Exploded Views and Parts Lists PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTYAppendix 4 - Exploded Views and Parts Lists 46 Generac Power Systems, IncAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists 211811 29 PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYAppendix 5 - Notes Generac Power Systems, IncQUIETPACT 75D Recreational Vehicle Generator FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURERS WARRANTY COVERAGE OWNERS WARRANTY RESPONSIBILITIESOBTAINING WARRANTY SERVICE OBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNERLIMITATIONS Appendix 6 - WarrantyGENERAC POWER SYSTEMS, INC GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS