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Guardian Technologies 004270-2 Appendix 4 - Exploded Views and Parts Lists, Part No. Qty

Models: 004270-2

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Appendix 4 — Exploded Views and Parts Lists

QUIETPACT™ 75D Recreational Vehicle Generator

1.0 Liter Diesel Camshaft – Drawing No. 075677

ITEM	PART NO. QTY.		DESCRIPTION		ITEM	PART NO. QTY.		DESCRIPTION
1	0709390232	1	CAMSHAFT ASSEMBLY	8		0709390238	1	PLATE
2	0709390233	1	CAMSHAFT GEAR	9		0709390239	1	TACHOMETER SHAFT
3	0709390195	1	KEY	10		0709390240	1	BOLT
4	0709390234	1	GEAR	11		0709390241	1	BOLT
5	0709390235	3	SPACER	12		0709390242	1	GASKET
6	0709390236	1	BALL BEARING	13		0709390243	1	NUT
7	0709390237	1	SLIDER

52 Generac® Power Systems, Inc.

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Guardian Technologies 004270-2 owner manual Appendix 4 - Exploded Views and Parts Lists, Part No. Qty, Description

Contents

Model 004270-2 QUIETPACT 75D Owner’s Manual and Installation InstructionsLiquid-cooled Recreational Vehicle Generator This manual should remain with the unitOPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS HOW TO OBTAIN SERVICESection 3 - Post-installation Startup Part II - Installation InstructionsSafety Rules Appendix 4 - Exploded Views and Parts ListsParts of the generator are rotating and/or hot GENERAL HAZARDSDespite the safe design of this generator during operation. Exercise care near running generatorsELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS Model Number 1.1 GENERATOR IDENTIFICATIONModel QUIETPACT 75D kW RatingDo not overload the generator. Some installa 1.3 SAFETY1.5 SPECIFICATIONS 1.2 GENERATOR APPLICABILITY1.5.4 COOLANT 1.5.2 FUEL CONSUMPTION GAL/HR1.5.3 ENGINE OIL REQUIREMENTS 1.5.5 ENGINE2.3.1 INSTALLATION 2.1.2 START/STOP SWITCH2.1.5 PREHEAT SWITCH 2.1 GENERATOR CONTROL PANEL2.3.3 FUEL SUPPLY 2.4 STARTING THE GENERATOR2.3.2 ENGINE LUBRICATION 2.3.4 COOLANT LEVEL2.5 STOPPING THE GENERATOR 2.7.1 LOW OIL PRESSURE SWITCH2.7.2 HIGH COOLANT TEMPERATURE SWITCH 2.7 PROTECTION SYSTEMS2.7.4 OVERVOLTAGE PROTECTION 2.8 ADDITIONAL INFORMATION2.7.3 OVERSPEED SHUTDOWN 2.8.1 25-HOUR BREAK-IN PERIOD3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 2.8.4 OPERATION IN HIGH GRASS OR BRUSHFigure 3.2 - Engine Air Filter 3.3 SERVICING THE ENGINE AIR FILTER3.4 SPARK ARRESTOR MUFFLER Failure to provide and maintain a spark arrestorFigure 3.3 - Spark Arrestor Muffler Maintenance 3.5 CLEANING THE GENERATOR3.6 BATTERY MAINTENANCE Do NOT use a forceful spray of water to clean3.8 ENGINE COOLANT conductive and corrosive. The following procedures are to be observed3.7 COOLING SYSTEM 3.10 DRIVE BELT3.12 OUT-OF-SERVICE PROCEDURE 3.12.1 REMOVAL FROM SERVICE3.12.2 RETURN TO SERVICE be performed by the nearest Generac Authorized Service Dealer 3.13 SERVICE SCHEDULEATTENTION It is recommended that all service work Section 3 - MaintenancePART INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSDANGER NOTICE TO INSTALLERGENERAL HAZARDS Despite the safe design of this generatorELECTRICAL HAZARDS EXPLOSION HAZARDSFIRE HAZARDS 1.3 STANDARDS BOOKLETS 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.4 EQUIPMENT DESCRIPTIONPower Systems, Inc Figure 1.2 - Major Features and DimensionsMajor Features and Dimensions - Drawing No Section 1 - General Information2.1.2 GENERATOR SUPPORT 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.3 SUSPENDED MOUNTING2.2.1 COMPARTMENT CONSTRUCTION 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT Figure 2.2 - Typical Generator RestraintFigure 2.4 - Types of Lock Seams 2.2.2 SOUND INSULATING MATERIALS2.2.3 ACOUSTICS DANGERFigure 2.5 - Typical Noise Abatement 2.2.4 COMPARTMENT FLOOR CUTOUTS Figure 2.6 - Compartment Floor CutoutDANGER 2.3.1 GENERATOR AIRFLOW 2.3 COOLING AND VENTILATING AIR2.3.2 COOLING AIR INLET OPENINGS Figure 2.8 - Air Inlet in Compartment Door2.4 DIESEL FUEL SYSTEM 2.3.4 TESTING THE INSTALLATIONFigure 2.10 - Air Inlet Using Ductwork 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.3 GENERATOR FUEL RETURN LINES 2.4.1 FUEL TANK2.4.2 GENERATOR FUEL SUPPLY LINES 2.4.2.1 Rigid Fuel Lines2.5.1 MUFFLER AND SPARK ARRESTOR 2.5.2 EXHAUST SYSTEM SAFETY2.5 EXHAUST SYSTEM Figure 2.13 - Typical Exhaust System2.6.1 ELECTRICAL JUNCTION BOX 2.6.2 WIRING2.6 ELECTRICAL CONNECTIONS 2.6.3 GENERATOR AC CONNECTIONSFigure 2.15 - Connections for 120/240 Dual Voltage 2.6.3.1 Generator Coversion to120 Volts Only - Dual Circuits Figure 2.16 - Connections for 120 Volts Only Dual CircuitsFigure 2.17 - Transfer Switch Isolation Method 2.6.5 POWER SUPPLY CORD2.6.7 ISOLATING DIFFERENT POWER SOURCES 2.6.4 CONDUIT2.7.2 BATTERY CABLES 2.7 BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERY 2.7.3 BATTERY CABLE CONNECTIONSDo not open or mutilate the battery. Released 2.8 OPTIONAL ACCESSORIES2.7.4 BATTERY COMPARTMENT 2.8.1 REMOTE START/STOP CONNECTIONSDo not make any unnecessary adjustments 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD 3.2 BEFORE INITIAL STARTUPOPTIO``NAL ACCESSORIES 3.5 INSTALLATION CHECKLISTBATTERY INSTALLATION POST INSTALLATION TESTSCAUSE TROUBLESHOOTING GUIDEPROBLEM CORRECTIONAppendix 2 - Notes 38 Generac Power Systems, IncQUIETPACT 75D Recreational Vehicle Generator Generac Power Systems, Inc Appendix 2 - NotesQUIETPACT 75D Recreational Vehicle Generator 40 Generac Power Systems, Inc Appendix 3 - Electrical DataElectrical Schematic - 120/240 VAC Output- Drawing No. 0D2792-A QUIETPACT 75D Recreational Vehicle GeneratorGenerac Power Systems, Inc Appendix 3 - Electrical DataAppendix 3 - Electrical Data Wiring Diagram 120/240 Dual Voltage- Drawing No. - 0D2793-B Part42 Generac Power Systems, Inc QUIETPACT 75D Recreational Vehicle GeneratorAppendix 3 - Electrical Data Wiring Diagram 120 VAC- Drawing No. - 0D2793-B PartGenerac Power Systems, Inc QUIETPACT 75D Recreational Vehicle GeneratorAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYAppendix 4 - Exploded Views and Parts Lists ITEM PART NO. QTY. DESCRIPTIONITEM PART NO. QTY 46 Generac Power Systems, IncDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYPART NO. QTY Appendix 4 - Exploded Views and Parts Lists2118 DESCRIPTIONDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION DESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY PART NO. QTYAppendix 5 - Notes Generac Power Systems, IncQUIETPACT 75D Recreational Vehicle Generator MANUFACTURERS WARRANTY COVERAGE FEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS OWNERS WARRANTY RESPONSIBILITIESLIMITATIONS OBTAINING WARRANTY SERVICEOBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNER Appendix 6 - WarrantyWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS, INCGENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTY WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS