Manuals / Guardian Technologies / Lawn and Garden / Portable Generator

Guardian Technologies 004700-0 Part, Installation Instructions, Should Attempt Installation

Models: 004700-0 004708-0

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PART II –

INSTALLATION INSTRUCTIONS

DANGER

ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS

SHOULD ATTEMPT INSTALLATION!

Page 19

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Guardian Technologies 004700-0 Part, Installation Instructions, Only Qualified Electricians Or Contractors, Danger

Contents

This manual should remain with the unit Air-cooled Recreational Vehicle GeneratorsModels 004700-0 QUIETPACT 40G ‹ HOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATION‹ CONTENTS ‹ OPERATION AND MAINTENANCEAdjustments Part II - Installation InstructionsTable of Contents Section 3 - Post-installation Start-upThis product contains or emits chemicals known Safety Rules GENERAL HAZARDS  The engine exhaust from this product containsSafety Rules  FIRE HAZARDS  ELECTRICAL HAZARDS   EXPLOSION HAZARDS 10/15 GENERATOR IDENTIFICATIONSection 1 - General Information 14,161.4 GENERATOR AC CONNECTION SYSTEM 1.3 SAFETY1.5 SPECIFICATIONS 1.2 GENERATOR APPLICABILITY‹ 1.5.6 EMISSIONS COMPLIANCE PERIOD ‹ 1.5.5 GENERATORFUEL CONSUMPTION ENGINE OIL REQUIREMENTS2.3 AUTOMATIC CHOKE ‹ 2.1.2 START/STOP SWITCH‹ 2.4.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL‹ 2.4.4 COOLING AND VENTILATING AIR 2.5 STARTING THE GENERATOR‹ 2.4.2 ENGINE LUBRICATION ‹ 2.4.3 FUEL SUPPLY2.6 STOPPING THE GENERATOR ‹ 2.9.1 LOW OIL PRESSURE SWITCH‹ 2.9.2 HIGH TEMPERATURE SWITCH Figure 2.2 - Low Oil Pressure and High Temperature Switches‹ 2.9.4 OVERVOLTAGE PROTECTION 2.10 ADDITIONAL INFORMATION‹ 2.9.3 FIELD BOOST ‹ 2.10.2 OPERATION IN HIGH GRASS OR BRUSH3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.1 - Oil Maintenance FeaturesSection 3 - Maintenance 3.1 CHECKING THE ENGINE OIL LEVELFigure 3.2 - Engine Air Cleaner 3.3 MAINTAINING THE ENGINE AIR CLEANER3.4 CLEAN AIR INTAKE ‹ 3.3.1 CLEANING THE FOAM PRECLEANER3.6 FUEL FILTER 3.7 CLEAN SPARK ARRESTOR3.8 CLEANING THE GENERATOR Figure 3.4 - Setting the Spark Plug Gap3.11 EXERCISING THE GENERATOR 3.9 BATTERY MAINTENANCE3.12 OUT OF SERVICE PROCEDURE ‹ 3.12.1 REMOVAL FROM SERVICEFigure 3.7 - Adjusting Valve Clearance 3.13 ADJUSTING VALVE CLEARANCE3.14 RV GENERATOR SERVICE INTERVAL ‹ 3.12.2 RETURN TO SERVICERecreational Vehicle Generator ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PARTDANGER NOTICE TO INSTALLERSafety Rules  GENERAL HAZARDS  EXPLOSION HAZARDS   ELECTRICAL HAZARDS  FIRE HAZARDS  Safety Rules1.3 STANDARDS BOOKLETS 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.4 EQUIPMENT DESCRIPTIONSection 1 - General Information Figure 1.2 - Major Features and Dimensions Drawing No. 0D8716-HSection 2 - Installation 2.1 LOCATION AND SUPPORT‹ 2.1.1 GENERATOR LOCATION ‹ 2.1.2 GENERATOR SUPPORT‹ 2.2.2 COMPARTMENT CONSTRUCTION Section 2 - Installation2.2 GENERATOR COMPARTMENTS ‹ 2.1.4 GENERATOR RESTRAINTRecreational Vehicle Generator ‹ 2.2.4 ACOUSTICSFigure 2.6 - Types of Lock Seams Section 2 - InstallationFigure 2.7 - Typical Noise Abatement DANGER‹ 2.2.5 COMPARTMENT FLOOR CUTOUTS ‹ 2.3.1 GENERATOR AIRFLOWSection 2 - Installation Figure 2.8 - Compartment Floor Cutout Drawing 0G3723-A‹ 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines ‹ 2.3.2 TESTING THE INSTALLATION2.4 GASOLINE FUEL SYSTEM ‹ 2.4.1 FUEL TANK‹ 2.5.1 SPARK ARRESTOR Figure 2.12 - Spark Arrestor Installation2.5 EXHAUST SYSTEM 2.4.2.2 Flexible Fuel LineSection 2 - Installation ‹ 2.5.2 EXHAUST SYSTEM SAFETY2.6 ELECTRICAL CONNECTIONS ‹ 2.6.2 WIRING‹ 2.6.4 CONDUIT ‹ 2.6.5 ISOLATING DIFFERENT POWER SOURCES‹ 2.6.6 POWER SUPPLY CORD Figure 2.14 - Transfer Switch Isolation MethodFigure 2.15 - Installation With Isolation Receptacle 2.7 BATTERY INSTALLATION‹ 2.7.1 RECOMMENDED BATTERY ‹ 2.7.2 BATTERY CABLES‹ 2.8.1 REMOTE START/STOP PANEL 2.8 OPTIONAL ACCESSORIES‹ 2.7.4 BATTERY COMPARTMENT Figure 2.16 - Connecting Battery Cables3.2 BEFORE INITIAL START-UP 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD Section 3 - Post-Installation Start-up Adjustments‹ POST INSTALLATION TESTS 3.5 INSTALLATION CHECKLIST‹ BATTERY INSTALLATION ‹ OPTIONAL ACCESSORIESCause TROUBLESHOOTING GUIDEProblem Section 4 - TroubleshootingSection 5 - Electrical Data J1-12 Section 5 - Electrical DataJ1-10 J1-11Recreational Vehicle Generator Enclosure - Drawing No. 0D8352-M Section 6 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONSection 6 - Exploded Views and Parts Lists BLOCK, TERMINAL BATTERY POSTRecreational Vehicle Generator Generator - Drawing No. 0D8353-M Section 6 - Exploded Views and Parts ListsDESCRIPTION Section 6 - Exploded Views and Parts Lists2.14’ Recreational Vehicle Generator Control Panel - Drawing No. 0D8354-H Section 6 - Exploded Views and Parts ListsDESCRIPTION Section 6 - Exploded Views and Parts ListsRecreational Vehicle Generator Section 6 - Exploded Views and Parts ListsGN-220 H/SH Engine - Drawing No. 0D8355-AD Part DESCRIPTION Section 6 - Exploded Views and Parts ListsBLOWER HOUSING 220RV DESCRIPTIONRecreational Vehicle Generator Section 6 - Exploded Views and Parts ListsGN-220 H/SH Engine - Drawing No. 0D8355-AD Part DESCRIPTION Section 6 - Exploded Views and Parts ListsPISTON RING SET DIA 75 PLATEAU HONED PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE1 Utility 2 Lawn and Garden Equipment EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING Section 7 - WarrantySection 7 - Warranty GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS