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Guardian Technologies 004708-0 Exploded Views and Parts Lists, Recreational Vehicle Generator

Models: 004700-0 004708-0

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Section 6 — Exploded Views and Parts Lists

Recreational Vehicle Generator

GN-220 H/SH Engine – Drawing No. 0D8355-AD Part 2

Page 48

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Guardian Technologies 004708-0, 004700-0 owner manual Exploded Views and Parts Lists, Recreational Vehicle Generator

Contents

Air-cooled Recreational Vehicle Generators This manual should remain with the unitModels 004700-0 QUIETPACT 40G AUTHORIZED SERVICE DEALER LOCATION ‹ CONTENTS‹ OPERATION AND MAINTENANCE ‹ HOW TO OBTAIN SERVICEPart II - Installation Instructions Table of ContentsSection 3 - Post-installation Start-up AdjustmentsSafety Rules  GENERAL HAZARDS The engine exhaust from this product contains This product contains or emits chemicals known FIRE HAZARDS   ELECTRICAL HAZARDS  EXPLOSION HAZARDS  Safety RulesGENERATOR IDENTIFICATION Section 1 - General Information14,16 10/151.3 SAFETY 1.5 SPECIFICATIONS1.2 GENERATOR APPLICABILITY 1.4 GENERATOR AC CONNECTION SYSTEM‹ 1.5.5 GENERATOR FUEL CONSUMPTIONENGINE OIL REQUIREMENTS ‹ 1.5.6 EMISSIONS COMPLIANCE PERIOD‹ 2.1.2 START/STOP SWITCH ‹ 2.4.1 INSTALLATION2.1 GENERATOR CONTROL PANEL 2.3 AUTOMATIC CHOKE2.5 STARTING THE GENERATOR ‹ 2.4.2 ENGINE LUBRICATION‹ 2.4.3 FUEL SUPPLY ‹ 2.4.4 COOLING AND VENTILATING AIR‹ 2.9.1 LOW OIL PRESSURE SWITCH ‹ 2.9.2 HIGH TEMPERATURE SWITCHFigure 2.2 - Low Oil Pressure and High Temperature Switches 2.6 STOPPING THE GENERATOR2.10 ADDITIONAL INFORMATION ‹ 2.9.3 FIELD BOOST‹ 2.10.2 OPERATION IN HIGH GRASS OR BRUSH ‹ 2.9.4 OVERVOLTAGE PROTECTIONFigure 3.1 - Oil Maintenance Features Section 3 - Maintenance3.1 CHECKING THE ENGINE OIL LEVEL 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER3.3 MAINTAINING THE ENGINE AIR CLEANER 3.4 CLEAN AIR INTAKE‹ 3.3.1 CLEANING THE FOAM PRECLEANER Figure 3.2 - Engine Air Cleaner3.7 CLEAN SPARK ARRESTOR 3.8 CLEANING THE GENERATORFigure 3.4 - Setting the Spark Plug Gap 3.6 FUEL FILTER3.9 BATTERY MAINTENANCE 3.12 OUT OF SERVICE PROCEDURE‹ 3.12.1 REMOVAL FROM SERVICE 3.11 EXERCISING THE GENERATOR3.13 ADJUSTING VALVE CLEARANCE 3.14 RV GENERATOR SERVICE INTERVAL‹ 3.12.2 RETURN TO SERVICE Figure 3.7 - Adjusting Valve ClearanceRecreational Vehicle Generator INSTALLATION INSTRUCTIONS SHOULD ATTEMPT INSTALLATIONPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER Safety Rules GENERAL HAZARDS  DANGER ELECTRICAL HAZARDS   FIRE HAZARDS Safety Rules  EXPLOSION HAZARDS 1.2 SAFETY 1.1 PURPOSE AND SCOPE OF THE MANUAL1.4 EQUIPMENT DESCRIPTION 1.3 STANDARDS BOOKLETSFigure 1.2 - Major Features and Dimensions Drawing No. 0D8716-H Section 1 - General Information2.1 LOCATION AND SUPPORT ‹ 2.1.1 GENERATOR LOCATION‹ 2.1.2 GENERATOR SUPPORT Section 2 - InstallationSection 2 - Installation 2.2 GENERATOR COMPARTMENTS‹ 2.1.4 GENERATOR RESTRAINT ‹ 2.2.2 COMPARTMENT CONSTRUCTION‹ 2.2.4 ACOUSTICS Figure 2.6 - Types of Lock SeamsSection 2 - Installation Recreational Vehicle GeneratorDANGER ‹ 2.2.5 COMPARTMENT FLOOR CUTOUTS‹ 2.3.1 GENERATOR AIRFLOW Figure 2.7 - Typical Noise AbatementFigure 2.8 - Compartment Floor Cutout Drawing 0G3723-A Section 2 - Installation‹ 2.3.2 TESTING THE INSTALLATION 2.4 GASOLINE FUEL SYSTEM‹ 2.4.1 FUEL TANK ‹ 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel LinesFigure 2.12 - Spark Arrestor Installation 2.5 EXHAUST SYSTEM2.4.2.2 Flexible Fuel Line ‹ 2.5.1 SPARK ARRESTOR‹ 2.5.2 EXHAUST SYSTEM SAFETY 2.6 ELECTRICAL CONNECTIONS‹ 2.6.2 WIRING Section 2 - Installation‹ 2.6.5 ISOLATING DIFFERENT POWER SOURCES ‹ 2.6.6 POWER SUPPLY CORDFigure 2.14 - Transfer Switch Isolation Method ‹ 2.6.4 CONDUIT2.7 BATTERY INSTALLATION ‹ 2.7.1 RECOMMENDED BATTERY‹ 2.7.2 BATTERY CABLES Figure 2.15 - Installation With Isolation Receptacle2.8 OPTIONAL ACCESSORIES ‹ 2.7.4 BATTERY COMPARTMENTFigure 2.16 - Connecting Battery Cables ‹ 2.8.1 REMOTE START/STOP PANEL3.1 POST INSTALLATION TESTS 3.4 TESTING UNDER LOADSection 3 - Post-Installation Start-up Adjustments 3.2 BEFORE INITIAL START-UP3.5 INSTALLATION CHECKLIST ‹ BATTERY INSTALLATION‹ OPTIONAL ACCESSORIES ‹ POST INSTALLATION TESTSTROUBLESHOOTING GUIDE ProblemSection 4 - Troubleshooting CauseSection 5 - Electrical Data Section 5 - Electrical Data J1-10J1-11 J1-12Section 6 - Exploded Views and Parts Lists Recreational Vehicle Generator Enclosure - Drawing No. 0D8352-MDESCRIPTION Section 6 - Exploded Views and Parts ListsBLOCK, TERMINAL BATTERY POST DESCRIPTIONSection 6 - Exploded Views and Parts Lists Recreational Vehicle Generator Generator - Drawing No. 0D8353-MSection 6 - Exploded Views and Parts Lists DESCRIPTION2.14’ Section 6 - Exploded Views and Parts Lists Recreational Vehicle Generator Control Panel - Drawing No. 0D8354-HSection 6 - Exploded Views and Parts Lists DESCRIPTIONSection 6 - Exploded Views and Parts Lists Recreational Vehicle GeneratorGN-220 H/SH Engine - Drawing No. 0D8355-AD Part Section 6 - Exploded Views and Parts Lists BLOWER HOUSING 220RVDESCRIPTION DESCRIPTIONSection 6 - Exploded Views and Parts Lists Recreational Vehicle GeneratorGN-220 H/SH Engine - Drawing No. 0D8355-AD Part Section 6 - Exploded Views and Parts Lists DESCRIPTIONPISTON RING SET DIA 75 PLATEAU HONED CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGSection 7 - Warranty 1 Utility 2 Lawn and Garden EquipmentGENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTY WARRANTY SCHEDULE - COMMERCIAL APPLICATIONSWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS Section 7 - Warranty