Installation and Owner’s Manual
DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY
POWER SYSTEMS
C US LISTED
CONTENTS
OPERATION AND MAINTENANCE
HOW TO OBTAIN SERVICE
INTRODUCTION
Section 2 – Post Installation Start-up
and Adjustments
Section 4 – Maintenance
Section 5 – Troubleshooting
IMPORTANT SAFETY INSTRUCTIONS
GENERAL HAZARDS
• This product contains or emits chemicals
known to the state of California to cause
ELECTRICAL HAZARDS
FIRE HAZARDS
EXPLOSION HAZARDS
STANDARDS INDEX
1.1UNPACKING/INSPECTION
1.2PROTECTION SYSTEMS
BREAKER FOR BEDROOMS
Section 1 — General Information
1.4THE GENERATOR
Figure 1.1 – 7kW, Single Cylinder GH-410Engine
Figure 1.3 – 13kW and 16kW, V-twin GT-990Engine
Figure 1.2 – 10kW, V-twin GT-530Engine
1.5SPECIFICATIONS
1.5.1 GENERATOR
1.5.2 ENGINE
Section 1 - General Information
1.6SYSTEM SET LED
1.7FUEL REQUIREMENTS AND RECOMMENDATIONS
1.8FUEL CONSUMPTION
DANGER
1.9RECONFIGURING THE FUEL SYSTEM
1.9.1 7 KW, 410CC ENGINE
1.9.2 10, 13 AND 16KW, V-TWINENGINES
Figure 1.4 – Demand Regulator
1.10 LOCATION
1.10.1 GENERATOR
Figure 1.5 - 10kW, GT-530Inlet Hose Slid Back
Figure 1.6 - 10kW, GT-530Inlet Hose Slid Back
1.11 BATTERY REQUIREMENTS
1.12 BATTERY INSTALLATION
1.10.2 TRANSFER SWITCH
1.10.2.1 7, 10, 13, and 16 kW Units if equipped
1.13 THE BATTERY
Figure 1.10 – Battery Cable Connections
DANGER
Section 1 — General Information
2.2CHECK TRANSFER SWITCH OPERATION
2.1BEFORE INITIAL START-UP
2.3ELECTRICAL CHECKS
DANGER
2.6ADJUSTING THE FUEL REGULATOR
2.4GENERATOR TESTS UNDER LOAD
2.5CHECKING AUTOMATIC OPERATION
7KW NATURAL GAS ONLY
2.7ENGINE GOVERNOR ADJUSTMENT
Figure 2.2 — Engine Governor Adjustment
2.7.1 7 KW UNITS
Figure 2.1 — 7kW Fuel Regulator
2.8VOLTAGE REGULATOR ADJUSTMENT
Figure 2.3 – Voltage Adjustment Potentiometer
Turn to adjust voltage
2.7.2 13 KW AND 16 KW UNITS
3.4.1 TRANSFER TO GENERATOR POWER SOURCE
3.2AUTOMATIC TRANSFER OPERATION
3.3SEQUENCE OF AUTOMATIC OPERATION
3.4MANUAL TRANSFER OPERATION
3.5SETTING THE EXERCISE TIMER
3.4.2 TRANSFER BACK TO UTILITY POWER SOURCE
Figure 3.2 – Manual Transfer Switch Operation
DANGER
3.6.1 LOW OIL PRESSURE SWITCH
3.6.2 HIGH TEMPERATURE SWITCH
High Temperature Switches
Low Oil Switch
3.6.6 LOW BATTERY
Section 4 — Maintenance
4.2CHECKING THE ENGINE OIL LEVEL
4.1 FUSES
4.3.3 OIL & OIL FILTER CHANGE PROCEDURE
4.3CHANGING THE ENGINE OIL
4.3.1 OIL CHANGE INTERVALS
4.3.2 ENGINE OIL RECOMMENDATIONS
4.4CHANGING THE ENGINE AIR CLEANER
Figure 4.7 — 10kW Engine Air Cleaner
Figure 4.6 — 7 kW, Engine Air Cleaner Location
Air Cleaner
4.6BATTERY MAINTENANCE
4.7ADJUSTING GH-410/GT-530/990 VALVE CLEARANCE
Figure 4.9 – Setting the Spark Plug Gap
Section 4 — Maintenance
Figure 4.10 - Valve Clearance Adjustment
4.8COOLING SYSTEM
4.9ATTENTION AFTER SUBMERSION
Figure 4.11 – Cooling Vent Locations
4.11 OUT OF SERVICE PROCEDURE
4.11.2 RETURN TO SERVICE
4.11.1 REMOVAL FROM SERVICE
4.10 CORROSION PROTECTION
be performed by the nearest Authorized Dealer
4.12 SERVICE SCHEDULE
Section 4 — Maintenance
5.1TROUBLESHOOTING GUIDE
Problem
Section 5 — Troubleshooting
Cause
Air-cooledGenerators
Section 6 — Notes
Air-cooledGenerators
Section 6 — Notes
Air-cooledGenerators
Section 7 — Mounting Dimensions
Air-cooledGenerators Drawing No. 0F9424
Section 8 — Electrical Data
Section 8 — Electrical Data
Air-cooledGenerators
Section 8 — Electrical Data
CONTROL PANEL BOX
CUSTOMER CONNECTION
CLOSEST TO BEARING
Section 8 — Electrical Data
Air-cooledGenerators
ENGINE AND ALTERNATOR
Section 8 - Electrical Data
Section 8 — Electrical Data
Air-cooledGenerators
CONTROL PANEL BOX
Section 8 - Electrical Data
Air-cooledGenerators
Section 8 — Electrical Data
Air-cooledGenerators
ENGINE AND ALTERNATOR
Section 8 — Electrical Data
Air-cooledGenerators
225A
Section 8 — Electrical Data
Air-cooledGenerators
Section 8 — Electrical Data
Section 9 — Exploded Views and Parts Lists
SHEET METAL PAINT/MATERIAL CODE LEGEND
Air-cooledGenerators
Enclosure – Drawing No. 0F9431-B
PART NO. QTY. DESCRIPTION
Section 9 - Exploded Views and Parts Lists
PART NO. QTY. DESCRIPTION
Air-cooledGenerators
Section 9 — Exploded Views and Parts Lists
40 39 27
PART NO
DESCRIPTION
Section 9 — Exploded Views and Parts Lists
Air-cooledGenerators
Air-cooledGenerators
Section 9 — Exploded Views and Parts Lists
Transfer Switch Assembly – Drawing No. 0F9774-A
Section 9 — Exploded Views and Parts Lists
Transfer Switch Assembly – Drawing No. 0F9774-A
ITEM
PART NO. QTY. DESCRIPTION
Section 9 — Exploded Views and Parts Lists
Air-cooledGenerators
Section 9 — Exploded Views and Parts Lists
ITEM
PART NO
DESCRIPTION
Section 9 — Exploded Views and Parts Lists
Air-cooledGenerators
Section 9 — Exploded Views and Parts Lists
ITEM
PART NO
DESCRIPTION
10kW, GT-530Engine – Drawing No. 0F9429-C- Part
Section 9 — Exploded Views and Parts Lists
Air-cooledGenerators
Section 9 — Exploded Views and Parts Lists
ITEM
PART NO
DESCRIPTION
10kW, GT-530Engine – Drawing No. 0F9429-C- Part
Section 9 — Exploded Views and Parts Lists
Air-cooledGenerators
Section 9 — Exploded Views and Parts Lists
ITEM
PART NO
DESCRIPTION
Section 9 — Exploded Views and Parts Lists
2 1 6 1
Air-cooledGenerators
7kW, GN-410Engine – Drawing No. 0F9428 - Part
Section 9 — Exploded Views and Parts Lists
ITEM
DESCRIPTION
Air-cooledGenerators
7kW, GN-410Engine - Drawing No. 0F9428 - Part
Section 9 — Exploded Views and Parts Lists
Air-cooledGenerators
Section 9 — Exploded Views and Parts Lists
ITEM
PART NO
DESCRIPTION
7kW, GN-410Engine - Drawing No. 0F9422-B
Section 9 - Exploded Views and Parts Lists
Air-cooledGenerators
Section 9 - Exploded Views and Parts Lists
ITEM
PART NO
DESCRIPTION
Section 9 — Exploded Views and Parts Lists
Air-cooledGenerators
Section 9 — Exploded Views and Parts Lists
ITEM
DESCRIPTION
ITEM
1 8 2 4
Air-cooledGenerators
Section 9 — Exploded Views and Parts Lists
ITEM
PART NO
DESCRIPTION
13 & 16kW, GT-990Regulator – Drawing No. 0F9426
Section 9 — Exploded Views and Parts Lists
Air-cooledGenerators
Section 9 — Exploded Views and Parts Lists
ITEM
PART NO
DESCRIPTION
YOUR WARRANTY RIGHTS AND OBLIGATIONS
PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES
Section 10 – Warranty
ATTENTION WARRANTY DEPARTMENT
EMISSION CONTROL SYSTEM WARRANTY
EMISSION RELATED PARTS INCLUDE THE FOLLOWING
Section 10 – Warranty
Air-cooledGenerators
WARRANTY SCHEDULE
THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING
Section 10 – Warranty
GENERAC POWER SYSTEMS, INC