Manuals / Guardian Technologies / Lawn and Garden / Portable Generator

Guardian Technologies 005242, 005281 Exploded Views and Parts Lists, Item, Part No, Description

Models: 005241 005240 005242 005244 005243 005280 005284 005283 005282 005281

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Section 9 — Exploded Views and Parts Lists

Air-cooled Generators

10kW, GT-530 Engine – Drawing No. 0F9429-C - Part 2

ITEM	PART NO.	QTY.	DESCRIPTION		ITEM	PART NO.	QTY.	DESCRIPTION
58	022097	3	WASHER LOCK M6-1/4	88		045757	3	SCREW HHC M6 – 1.0 X 25
59	0E9561	1	INTAKE ADAPTER	89		070185B	1	OIL FILTER
60	0E9472	1	GASKET, AIRBOX TO CARB/MIXER	90		094090	1	THERMAL SWITCH
61	0E9471	1	GASKET, MANIFOLD TO CARB/MIXER	91		0F2094	2	SCREW PPHM M3-0.5 X 6 SEMS
62	078643B	4	BOLT, CARB MOUNT M6 – 1.0 X 85	92		0D3083	1	ASSEMBLY, OIL DRAIN HOSE
63	0D9784	1	NUT HEX LOCK M3 – 0.5	93		0A8584	1	OIL PRESSURE SWITCH
64	0E9584	1	ASSY, CONTROLLER	94		082774	1	KEY, WOODRUFF 4 X 19D
65	0D6342	1	BALL STUD, 10 MM	95		0E7209	1	ASSY, GROUNDING WIRE
66	0E9587	1	ASSY, THROTTLE ROD	96		0E9514B	1	ASSY IGNITION COIL CYLINDER 1
67	0C9997	1	GUARD, FAN			0E9514C	1	ASSY IGNITION COIL CYLINDER 2
68	0E9319	2	GASKET INTAKE	97		026850	4	WASHER SHAKEPROOF EXT 1/4
69	0E9597	1	BREATHER HOSE	98		0E9443	1	ASSY, MIXER DUAL FUEL
70	040976	4	SCREW SHC M8 – 1.25 X 20 G12.9	99		0F6301	4	CLAMP, HOSE OETIKER 16.5MM
71	022129	2	WASHER LOCK M8 – 5/16	100		0G0286	1	HOSE 3/8”ID X 6” SAE J30R9
72	061906	2	SCREW HHC M8 – 1.25 X 85	101		0G0479	1	HOSE 3/8”ID X 7.25 SAE J30R9
73	0E9323	1	STARTER MOTOR	102		0E9340	1	BACKING PLATE
74	0E9507	6	SCREW HHFC M8 – 1.25 X 14	103		0E9525C	1	ASSY, FLYWHEEL & RING GEAR
75	0E9362	2	LIFTING HOOK	104		0E9486	1	FAN, FLYWHEEL, 20 FIN, 218.8 OD
76	0E9337	1	WRAPPER OUTER CYLINDER 1	105		0A5992	2	WASHER LOCK INT M8
77	0E9339	1	WRAPPER INNER CYLINDER 1	106		048571	2	SCREW HHC M8 – 1.25 X 10
78	0E9402	1	TUBE, DIPSTICK	107		067890	1	NUT HEX M20 – 1.5
79	0F2664H	1	ASSY, DIPSTICK /TEXT	108		067198N	1	WASHER BELV – 20 X 2.2
80	0E9336F	1	BLOWER HOUSING	109		0C3032	1	PLATE, FAN
81	0D6147	6	SCREW HHFC M6-1.0 X 10 G8.8	110		0E4997	1	ASSY, GROUND WIRE CONNECTOR
82	0E5139	3	SCREW HHFC M6-1.0 X 8 G8.8	111		0E9406	1	OIL COOLER
83	0E9432	1	WRAPPER INNER CYLINDER 2	112		0G1705	14	SCREW HHFC M6 – 1.0 X 14
84	0E9338	1	WRAPPER OUTER CYLINDER 2	113		0E9450	1	CENTER BAFFLE
85	0E9370	1	GASKET, OIL FILTER ADAPTER	114		0E9376	1	INTAKE MANIFOLD
86	0E9505A	1	ASSY, DIRECT OIL COOLER ADAPTER	115		0E9550	1	FRONT COVER
87	0F5458	2	SCREW PLASTITE HI-LOW #10X3/8

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Guardian Technologies 005242, 005281 Exploded Views and Parts Lists, Item, Part No, Description, Air-cooledGenerators

Contents

DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY Installation and Owner’s ManualPOWER SYSTEMS C US LISTED‹OPERATION AND MAINTENANCE ‹CONTENTS‹HOW TO OBTAIN SERVICE INTRODUCTIONand Adjustments Section 2 – Post Installation Start-upSection 4 – Maintenance Section 5 – Troubleshooting GENERAL HAZARDS IMPORTANT SAFETY INSTRUCTIONS• This product contains or emits chemicals known to the state of California to causeFIRE HAZARDS  ELECTRICAL HAZARDSEXPLOSION HAZARDS ‹STANDARDS INDEX1.2PROTECTION SYSTEMS 1.1UNPACKING/INSPECTIONBREAKER FOR BEDROOMS Section 1 — General InformationFigure 1.1 – 7kW, Single Cylinder GH-410Engine 1.4THE GENERATORFigure 1.3 – 13kW and 16kW, V-twin GT-990Engine Figure 1.2 – 10kW, V-twin GT-530Engine‹ 1.5.1 GENERATOR 1.5SPECIFICATIONS‹ 1.5.2 ENGINE Section 1 - General Information1.7FUEL REQUIREMENTS AND RECOMMENDATIONS 1.6SYSTEM SET LED1.8FUEL CONSUMPTION DANGER‹1.9.1 7 KW, 410CC ENGINE 1.9RECONFIGURING THE FUEL SYSTEM‹1.9.2 10, 13 AND 16KW, V-TWINENGINES Figure 1.4 – Demand Regulator‹1.10.1 GENERATOR 1.10 LOCATIONFigure 1.5 - 10kW, GT-530Inlet Hose Slid Back Figure 1.6 - 10kW, GT-530Inlet Hose Slid Back1.12 BATTERY INSTALLATION 1.11 BATTERY REQUIREMENTS‹1.10.2 TRANSFER SWITCH 1.10.2.1 7, 10, 13, and 16 kW Units if equippedFigure 1.10 – Battery Cable Connections 1.13 THE BATTERYDANGER Section 1 — General Information2.1BEFORE INITIAL START-UP 2.2CHECK TRANSFER SWITCH OPERATION2.3ELECTRICAL CHECKS DANGER2.4GENERATOR TESTS UNDER LOAD 2.6ADJUSTING THE FUEL REGULATOR2.5CHECKING AUTOMATIC OPERATION 7KW NATURAL GAS ONLYFigure 2.2 — Engine Governor Adjustment 2.7ENGINE GOVERNOR ADJUSTMENT‹2.7.1 7 KW UNITS Figure 2.1 — 7kW Fuel RegulatorFigure 2.3 – Voltage Adjustment Potentiometer 2.8VOLTAGE REGULATOR ADJUSTMENTTurn to adjust voltage ‹2.7.2 13 KW AND 16 KW UNITS3.2AUTOMATIC TRANSFER OPERATION ‹3.4.1 TRANSFER TO GENERATOR POWER SOURCE3.3SEQUENCE OF AUTOMATIC OPERATION 3.4MANUAL TRANSFER OPERATION‹3.4.2 TRANSFER BACK TO UTILITY POWER SOURCE 3.5SETTING THE EXERCISE TIMERFigure 3.2 – Manual Transfer Switch Operation DANGER‹3.6.2 HIGH TEMPERATURE SWITCH ‹3.6.1 LOW OIL PRESSURE SWITCHHigh Temperature Switches Low Oil SwitchSection 4 — Maintenance ‹3.6.6 LOW BATTERY4.2CHECKING THE ENGINE OIL LEVEL 4.1 FUSES4.3CHANGING THE ENGINE OIL ‹ 4.3.3 OIL & OIL FILTER CHANGE PROCEDURE‹4.3.1 OIL CHANGE INTERVALS ‹4.3.2 ENGINE OIL RECOMMENDATIONSFigure 4.7 — 10kW Engine Air Cleaner 4.4CHANGING THE ENGINE AIR CLEANERFigure 4.6 — 7 kW, Engine Air Cleaner Location Air Cleaner4.7ADJUSTING GH-410/GT-530/990 VALVE CLEARANCE 4.6BATTERY MAINTENANCEFigure 4.9 – Setting the Spark Plug Gap Section 4 — Maintenance4.8COOLING SYSTEM Figure 4.10 - Valve Clearance Adjustment4.9ATTENTION AFTER SUBMERSION Figure 4.11 – Cooling Vent Locations‹ 4.11.2 RETURN TO SERVICE 4.11 OUT OF SERVICE PROCEDURE‹4.11.1 REMOVAL FROM SERVICE 4.10 CORROSION PROTECTION4.12 SERVICE SCHEDULE Section 4 — Maintenancebe performed by the nearest Authorized Dealer Problem 5.1TROUBLESHOOTING GUIDESection 5 — Troubleshooting CauseAir-cooledGenerators Air-cooledGenerators Section 6 — NotesAir-cooledGenerators Section 6 — NotesAir-cooledGenerators Drawing No. 0F9424 Section 7 — Mounting DimensionsSection 8 — Electrical Data Air-cooledGenerators Section 8 — Electrical DataCONTROL PANEL BOX Section 8 — Electrical DataCUSTOMER CONNECTION CLOSEST TO BEARINGAir-cooledGenerators Section 8 — Electrical DataSection 8 - Electrical Data ENGINE AND ALTERNATORAir-cooledGenerators Section 8 — Electrical DataSection 8 - Electrical Data Air-cooledGeneratorsCONTROL PANEL BOX Air-cooledGenerators Section 8 — Electrical DataSection 8 — Electrical Data ENGINE AND ALTERNATORAir-cooledGenerators 225AAir-cooledGenerators Section 8 — Electrical DataSection 8 — Electrical Data SHEET METAL PAINT/MATERIAL CODE LEGEND Section 9 — Exploded Views and Parts ListsAir-cooledGenerators Enclosure – Drawing No. 0F9431-BSection 9 - Exploded Views and Parts Lists PART NO. QTY. DESCRIPTIONPART NO. QTY. DESCRIPTION Air-cooledGenerators40 39 27 Section 9 — Exploded Views and Parts ListsDESCRIPTION PART NOSection 9 — Exploded Views and Parts Lists Air-cooledGeneratorsSection 9 — Exploded Views and Parts Lists Transfer Switch Assembly – Drawing No. 0F9774-AAir-cooledGenerators Transfer Switch Assembly – Drawing No. 0F9774-A Section 9 — Exploded Views and Parts ListsITEM PART NO. QTY. DESCRIPTIONAir-cooledGenerators Section 9 — Exploded Views and Parts ListsITEM Section 9 — Exploded Views and Parts ListsPART NO DESCRIPTIONAir-cooledGenerators Section 9 — Exploded Views and Parts ListsITEM Section 9 — Exploded Views and Parts ListsPART NO DESCRIPTIONSection 9 — Exploded Views and Parts Lists Air-cooledGenerators10kW, GT-530Engine – Drawing No. 0F9429-C- Part ITEM Section 9 — Exploded Views and Parts ListsPART NO DESCRIPTIONSection 9 — Exploded Views and Parts Lists Air-cooledGenerators10kW, GT-530Engine – Drawing No. 0F9429-C- Part ITEM Section 9 — Exploded Views and Parts ListsPART NO DESCRIPTION2 1 6 1 Section 9 — Exploded Views and Parts ListsAir-cooledGenerators 7kW, GN-410Engine – Drawing No. 0F9428 - PartITEM Section 9 — Exploded Views and Parts ListsDESCRIPTION Air-cooledGeneratorsSection 9 — Exploded Views and Parts Lists Air-cooledGenerators7kW, GN-410Engine - Drawing No. 0F9428 - Part ITEM Section 9 — Exploded Views and Parts ListsPART NO DESCRIPTIONSection 9 - Exploded Views and Parts Lists Air-cooledGenerators7kW, GN-410Engine - Drawing No. 0F9422-B ITEM Section 9 - Exploded Views and Parts ListsPART NO DESCRIPTIONAir-cooledGenerators Section 9 — Exploded Views and Parts ListsITEM Section 9 — Exploded Views and Parts ListsDESCRIPTION ITEMAir-cooledGenerators 1 8 2 4ITEM Section 9 — Exploded Views and Parts ListsPART NO DESCRIPTIONSection 9 — Exploded Views and Parts Lists Air-cooledGenerators13 & 16kW, GT-990Regulator – Drawing No. 0F9426 ITEM Section 9 — Exploded Views and Parts ListsPART NO DESCRIPTIONPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONSSection 10 – Warranty ATTENTION WARRANTY DEPARTMENTEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYSection 10 – Warranty Air-cooledGeneratorsTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING WARRANTY SCHEDULESection 10 – Warranty GENERAC POWER SYSTEMS, INC